Intercooler Removal

Двигатель. Toyota Rav4. Aca30, 33, 38 Ala30
Система Впуска 2Ad-Ftv. Toyota Rav4. Aca30, 33, 38 Ala30

  1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

  2. DISCHARGE REFRIGERANT FROM REFRIGERATION SYSTEM

  3. REMOVE RADIATOR SUPPORT OPENING COVER

  4. REMOVE NO. 1 ENGINE COVER

  5. REMOVE NO. 1 ENGINE UNDER COVER

  6. REMOVE ENGINE UNDER COVER REAR LH

  7. REMOVE ENGINE UNDER COVER REAR RH

  8. DRAIN ENGINE COOLANT

  9. REMOVE FRONT BUMPER

  10. REMOVE FRONT BUMPER REINFORCEMENT SUB-ASSEMBLY UPPER

  11. REMOVE BATTERY CLAMP SUB-ASSEMBLY

  12. REMOVE BATTERY

  13. REMOVE FRONT BATTERY BRACKET

  14. REMOVE BATTERY BRACKET REINFORCEMENT

  15. REMOVE NO. 1 WATER BY-PASS HOSE

  16. REMOVE HOOD LOCK ASSEMBLY

  17. REMOVE RADIATOR SUPPORT UPPER BRACKET

  18. REMOVE NO. 1 RADIATOR SUPPORT

  19. REMOVE COOLER CONDENSER ASSEMBLY

  20. REMOVE RADIATOR SUPPORT UPPER

  21. DISCONNECT INLET RADIATOR HOSE

  22. DISCONNECT OUTLET RADIATOR HOSE

  23. REMOVE RADIATOR AND INTERCOOLER

Intercooler -- Removal



1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
ПРЕДОСТЕРЕЖЕНИЕ:
Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to prevent airbag and seat belt pretensioner activation.


2. DISCHARGE REFRIGERANT FROM REFRIGERATION SYSTEM
  1. Запустите двигатель.

  1. Переведите выключатель системы кондиционирования в положение ON (ВКЛ).

  1. Включите компрессор системы кондиционирования при частоте вращения коленчатого вала двигателя около 1000 об/мин на 5-6 мин., чтобы прокачать хладагент и собрать оставшееся в компонентах компрессорное масло в компрессоре.

  1. Выключите двигатель.

  1. С помощью SST выпустите газообразный хладагент.

    Специальный инструмент (SST):
    07110-58060(07117-58060,07117-58070,07117-58080,07117-58090,07117-78050,07117-88060,07117-88070,07117-88080)


3. REMOVE RADIATOR SUPPORT OPENING COVER
  1. Remove the 9 clips and cover.



4. REMOVE NO. 1 ENGINE COVER


    Toyota Rav4. Aca30, 33, 38 Ala30
  1. Detach the 4 clips and remove the engine cover.



5. REMOVE NO. 1 ENGINE UNDER COVER
  1. Remove the 4 bolts, 12 clips and under cover.



6. REMOVE ENGINE UNDER COVER REAR LH
  1. Remove the 2 clips and under cover.



7. REMOVE ENGINE UNDER COVER REAR RH
  1. Remove the 2 clips and under cover.



8. DRAIN ENGINE COOLANT
  1. Loosen the radiator drain cock plug.

    УКАЗАНИЕ:
    Collect the coolant in a container and dispose of it according to the regulations in your area.
  1. Remove the radiator reservoir cap.

    ПРЕДОСТЕРЕЖЕНИЕ:
    Do not remove the radiator reservoir cap while the engine and radiator are still hot. Pressurized, hot engine coolant and steam may be released and cause serious burns.


  1. Loosen the cylinder block drain cock plug.


    Toyota Rav4. Aca30, 33, 38 Ala30.Система Впуска 2Ad-Ftv.Воздухозаборная Система.Intercooler  Removal



9. REMOVE FRONT BUMPER
  1. Remove the front bumper (see page RAV4_ACA30 RM0000015RJ004X.html).



10. REMOVE FRONT BUMPER REINFORCEMENT SUB-ASSEMBLY UPPER
  1. Отсоедините 2 разъема звукового сигнала.

  1. Выверните 2 болта и снимите усилитель.



11. REMOVE BATTERY CLAMP SUB-ASSEMBLY


Toyota Rav4. Aca30, 33, 38 Ala30.Система Впуска 2Ad-Ftv.Воздухозаборная Система.Intercooler  Removal
  1. Remove the bolt and loosen the nut.

  1. Detach the 2 wire harness clamps.

  1. Detach the hook of the battery clamp from the battery bracket front, and then remove the battery clamp.



12. REMOVE BATTERY


13. REMOVE FRONT BATTERY BRACKET


    Toyota Rav4. Aca30, 33, 38 Ala30
  1. Detach the 2 wire harness clamps.

  1. Remove the 4 bolts and bracket front.



14. REMOVE BATTERY BRACKET REINFORCEMENT


    Toyota Rav4. Aca30, 33, 38 Ala30
  1. Remove the 2 bolts and bracket reinforcement.



15. REMOVE NO. 1 WATER BY-PASS HOSE


Toyota Rav4. Aca30, 33, 38 Ala30
  1. Detach the No. 1 water by-pass hose from the hose clamp.

  1. Disconnect the No. 1 water by-pass hose from the radiator reservoir and radiator.

  1. Remove the 2 bolts and No. 1 water by-pass hose.



16. REMOVE HOOD LOCK ASSEMBLY


    Toyota Rav4. Aca30, 33, 38 Ala30.Система Впуска 2Ad-Ftv.Воздухозаборная Система.Intercooler  Removal
  1. с выключателем освещения проема капота двигателя:
    Отсоедините разъем.

  1. Выверните 3 болта.



    Toyota Rav4. Aca30, 33, 38 Ala30
  1. Отсоедините кабель и снимите замок.



17. REMOVE RADIATOR SUPPORT UPPER BRACKET


    Toyota Rav4. Aca30, 33, 38 Ala30
  1. Выверните 2 болта и снимите 2 кронштейна.



18. REMOVE NO. 1 RADIATOR SUPPORT


Toyota Rav4. Aca30, 33, 38 Ala30
  1. Выверните 4 болта и снимите 2 кронштейна радиатора.



19. REMOVE COOLER CONDENSER ASSEMBLY


    Toyota Rav4. Aca30, 33, 38 Ala30
  1. Снимите конденсатор системы кондиционирования.



20. REMOVE RADIATOR SUPPORT UPPER


Toyota Rav4. Aca30, 33, 38 Ala30
  1. Remove the 4 bolts and radiator support upper.



21. DISCONNECT INLET RADIATOR HOSE


Toyota Rav4. Aca30, 33, 38 Ala30.Система Впуска 2Ad-Ftv.Воздухозаборная Система.Intercooler  Removal
  1. Disconnect the inlet radiator hose from the engine.



22. DISCONNECT OUTLET RADIATOR HOSE


Toyota Rav4. Aca30, 33, 38 Ala30.Система Впуска 2Ad-Ftv.Воздухозаборная Система.Intercooler  Removal
  1. Disconnect the outlet radiator hose from the engine.



23. REMOVE RADIATOR AND INTERCOOLER


    Toyota Rav4. Aca30, 33, 38 Ala30.Система Впуска 2Ad-Ftv.Воздухозаборная Система.Intercooler  Removal
  1. Loosen the 2 clamps.

  1. Disconnect the No. 2 and No. 3 air hoses from the engine.

  1. Remove the radiator (with intercooler) from the vehicle.



    Toyota Rav4. Aca30, 33, 38 Ala30.Система Впуска 2Ad-Ftv.Воздухозаборная Система.Intercooler  Removal
  1. Loosen the 2 clamps.

  1. Remove the bolt.

  1. Remove the No. 2 air tube from the intercooler and No. 3 air hose.



    Toyota Rav4. Aca30, 33, 38 Ala30.Система Впуска 2Ad-Ftv.Воздухозаборная Система.Intercooler  Removal
  1. Loosen the clamp. Remove the No. 2 air hose from the intercooler.



    Toyota Rav4. Aca30, 33, 38 Ala30.Система Впуска 2Ad-Ftv.Воздухозаборная Система.Intercooler  Removal
  1. Remove the 4 bolts, and then separate the intercooler and radiator.