Turbocharger Removal

Двигатель. Toyota Rav4. Aca30, 33, 38 Ala30
Система Впуска 2Ad-Ftv. Toyota Rav4. Aca30, 33, 38 Ala30

  1. REMOVE ENGINE ASSEMBLY

  2. REMOVE NO. 1 MANIFOLD CONVERTER INSULATOR

  3. REMOVE EXHAUST MANIFOLD CONVERTER SUB-ASSEMBLY

  4. REMOVE NO. 1 TURBO INSULATOR

  5. REMOVE NO. 5 WATER BY-PASS PIPE

  6. REMOVE TURBO OIL OUTLET PIPE

  7. REMOVE EGR COOLER ASSEMBLY

  8. REMOVE NO. 2 TURBO OIL PIPE

  9. REMOVE TURBOCHARGER STAY

  10. REMOVE TURBOCHARGER SUB-ASSEMBLY

Turbocharger -- Removal



1. REMOVE ENGINE ASSEMBLY
  1. Remove the engine from the vehicle (see page RAV4_ACA30 RM0000019Y9004X.html).



2. REMOVE NO. 1 MANIFOLD CONVERTER INSULATOR


    Toyota Rav4. Aca30, 33, 38 Ala30
  1. Remove the 4 bolts and manifold converter insulator.



3. REMOVE EXHAUST MANIFOLD CONVERTER SUB-ASSEMBLY


    Toyota Rav4. Aca30, 33, 38 Ala30
  1. Remove the bolt, nut and No. 1 manifold stay.



    Toyota Rav4. Aca30, 33, 38 Ala30
  1. Remove the 3 bolts and No. 2 manifold stay.



    Toyota Rav4. Aca30, 33, 38 Ala30
  1. Remove the 2 bolts, nut and No. 2 exhaust manifold stay.



    Toyota Rav4. Aca30, 33, 38 Ala30
  1. Remove the 3 nuts, manifold converter and gasket.



4. REMOVE NO. 1 TURBO INSULATOR


    Toyota Rav4. Aca30, 33, 38 Ala30
  1. Remove the 2 bolts and insulator.



5. REMOVE NO. 5 WATER BY-PASS PIPE


    Toyota Rav4. Aca30, 33, 38 Ala30
  1. Using needle-nose pliers, grip the claws of the clip and slide the clip to disconnect the No. 3 water by-pass hose.

    УКАЗАНИЕ:
    Place a container under the connection before disconnecting the No. 3 water by-pass hose because water in the hose may spill out.


    Toyota Rav4. Aca30, 33, 38 Ala30
  1. Using needle-nose pliers, grip the claws of the clip and slide the clip to disconnect the No. 2 water by-pass hose.

    УКАЗАНИЕ:
    Place a container under the connection before disconnecting the No. 2 water by-pass hose because water in the hose may spill out.


    Toyota Rav4. Aca30, 33, 38 Ala30
  1. Remove the 2 bolts and by-pass pipe.



6. REMOVE TURBO OIL OUTLET PIPE


    Toyota Rav4. Aca30, 33, 38 Ala30
  1. Remove the 4 bolts, 2 gaskets and outlet pipe.

    УКАЗАНИЕ:
    Place a container under the connection before disconnecting the turbo oil outlet pipe because oil in the pipe may spill out.


7. REMOVE EGR COOLER ASSEMBLY


    Toyota Rav4. Aca30, 33, 38 Ala30
  1. Remove the 4 bolts.

  1. Remove the 2 bolts, 2 nuts, EGR cooler, O-ring and 2 gaskets.



8. REMOVE NO. 2 TURBO OIL PIPE


    Toyota Rav4. Aca30, 33, 38 Ala30
  1. Remove the 2 bolts, 2 gaskets and oil pipe.



9. REMOVE TURBOCHARGER STAY


    Toyota Rav4. Aca30, 33, 38 Ala30
  1. Remove the 2 nuts, 2 spacers and turbocharger stay.



10. REMOVE TURBOCHARGER SUB-ASSEMBLY


    Toyota Rav4. Aca30, 33, 38 Ala30
  1. Remove the 3 nuts, gasket and turbocharger.