Exhaust Manifold Converter Removal

Двигатель. Toyota Rav4. Aca30, 33, 38 Ala30

  1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

  2. REMOVE ENGINE ASSEMBLY

  3. REMOVE NO. 1 MANIFOLD CONVERTER INSULATOR

  4. REMOVE NO. 2 MANIFOLD CONVERTER INSULATOR

  5. REMOVE EXHAUST MANIFOLD CONVERTER SUB-ASSEMBLY

  6. REMOVE NO. 1 VACUUM TRANSMITTING HOSE ASSEMBLY

  7. REMOVE NO. 2 VACUUM TRANSMITTING HOSE ASSEMBLY

  8. REMOVE EXHAUST GAS TEMPERATURE SENSOR (for Upper Side)

  9. REMOVE EXHAUST GAS TEMPERATURE SENSOR (for Lower Side)

  10. REMOVE NO. 1 VACUUM PIPE

  11. REMOVE NO. 2 VACUUM PIPE

Exhaust Manifold Converter -- Removal



1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
ПРЕДОСТЕРЕЖЕНИЕ:
Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to prevent airbag and seat belt pretensioner activation.


2. REMOVE ENGINE ASSEMBLY
  1. Remove the engine assembly from the vehicle (see page RAV4_ACA30 RM0000019Y9008X.html).



3. REMOVE NO. 1 MANIFOLD CONVERTER INSULATOR


    Toyota Rav4. Aca30, 33, 38 Ala30
  1. Remove the 5 bolts and manifold converter insulator.



4. REMOVE NO. 2 MANIFOLD CONVERTER INSULATOR


    Toyota Rav4. Aca30, 33, 38 Ala30
  1. Remove the 3 bolts and manifold converter insulator.



5. REMOVE EXHAUST MANIFOLD CONVERTER SUB-ASSEMBLY


    Toyota Rav4. Aca30, 33, 38 Ala30
  1. Disconnect the 2 exhaust gas temperature sensor connectors.



    Toyota Rav4. Aca30, 33, 38 Ala30
  1. Remove the bolt, nut and No. 1 manifold stay.



    Toyota Rav4. Aca30, 33, 38 Ala30
  1. Remove the 3 bolts and No. 2 manifold stay.



    Toyota Rav4. Aca30, 33, 38 Ala30
  1. Remove the 2 bolts, nut and No. 2 exhaust manifold stay.



    Toyota Rav4. Aca30, 33, 38 Ala30
  1. Remove the 3 nuts, manifold converter and gasket.



6. REMOVE NO. 1 VACUUM TRANSMITTING HOSE ASSEMBLY


    Toyota Rav4. Aca30, 33, 38 Ala30
  1. Using pliers, grip the claws of the clip and slide the clip to remove the vacuum transmitting hose.



7. REMOVE NO. 2 VACUUM TRANSMITTING HOSE ASSEMBLY


    Toyota Rav4. Aca30, 33, 38 Ala30
  1. Using pliers, grip the claws of the clip and slide the clip to remove the vacuum transmitting hose.



8. REMOVE EXHAUST GAS TEMPERATURE SENSOR (for Upper Side)


    Toyota Rav4. Aca30, 33, 38 Ala30.Система Снижения Токсичности Отработавших Газов 2Ad-Fhv.Система Снижения Токсичности Отработавших Газов.Exhaust Manifold Converter  Removal
  1. Using SST, loosen the union nut and remove the sensor from the manifold converter.

    Специальный инструмент (SST):
    09023-38401


9. REMOVE EXHAUST GAS TEMPERATURE SENSOR (for Lower Side)


    Toyota Rav4. Aca30, 33, 38 Ala30.Система Снижения Токсичности Отработавших Газов 2Ad-Fhv.Система Снижения Токсичности Отработавших Газов.Exhaust Manifold Converter  Removal
  1. Using SST, loosen the union nut and disconnect the sensor nut from the manifold converter.

    Специальный инструмент (SST):
    09023-38401


    Toyota Rav4. Aca30, 33, 38 Ala30
  1. Remove the 2 nuts and sensor.



10. REMOVE NO. 1 VACUUM PIPE


    Toyota Rav4. Aca30, 33, 38 Ala30.Система Снижения Токсичности Отработавших Газов 2Ad-Fhv.Система Снижения Токсичности Отработавших Газов.Exhaust Manifold Converter  Removal
  1. Using SST, loosen the union nut and disconnect the vacuum pipe nut from the manifold converter.

    Специальный инструмент (SST):
    09023-38401


    Toyota Rav4. Aca30, 33, 38 Ala30
  1. Remove the bolt and vacuum pipe.



11. REMOVE NO. 2 VACUUM PIPE


    Toyota Rav4. Aca30, 33, 38 Ala30.Система Снижения Токсичности Отработавших Газов 2Ad-Fhv.Система Снижения Токсичности Отработавших Газов.Exhaust Manifold Converter  Removal
  1. Using SST, loosen the union nut and disconnect the vacuum pipe from the manifold converter.

    Специальный инструмент (SST):
    09023-38401


    Toyota Rav4. Aca30, 33, 38 Ala30
  1. Remove the bolt and vacuum pipe.