Dtc P0200 Injector Circuit / Open

Двигатель. Toyota Rav4. Aca30, 33, 38 Ala30

DESCRIPTION

MONITOR DESCRIPTION

MONITOR STRATEGY

TYPICAL ENABLING CONDITIONS

TYPICAL MALFUNCTION THRESHOLDS

WIRING DIAGRAM

INSPECTION PROCEDURE

INSPECT INJECTOR ASSEMBLY

CHECK WIRE HARNESS (INJECTOR - EDU)

CHECK WIRE HARNESS (EDU - ECM)

CHECK EDU

REPLACE EDU

CHECK WHETHER DTC OUTPUT RECURS

DTC P0200 Injector Circuit / Open


DESCRIPTION

The EDU drives the injectors at high speeds. The EDU delivers high-speed drive signals under high-pressure fuel conditions using the DC/DC converter, which provides a high-voltage and quick-charging system.
Soon after the EDU receives an injection command (#) signal from the ECM, the EDU responds to the command with an injector injection confirmation (INJF) signal when the current is applied to the injector.

Toyota Rav4. Aca30, 33, 38 Ala30.Система Управления Двигателем 2Ad-Fhv.Система Ecd.
Dtc
  P0200  Injector Circuit / Open


DTC No.
DTC Detection Condition
Trouble Area
P0200
Open or short in EDU or injector circuit
After engine is started, there is no INJF signal from EDU to ECM, despite ECM sending # signals to EDU
(1 trip detection logic)
  1. Open or short in EDU circuit
  2. Injector
  3. EDU
  4. ECM
УКАЗАНИЕ:
DTC P0200 is detected when starting the engine and letting it idle for 30 seconds.

MONITOR DESCRIPTION

  1. P0200 (Open or short in EDU or injector circuit):
    The ECM continuously monitors both injection command (#) signals and injection confirmation (INJF) signals. This DTC will be set if the ECM determines that the number of # signals and INJF signals are inconsistent.
    The injectors are grounded over a Field Effect Transistor (FET) and a serial resistor. This resistor creates a voltage drop, which is monitored by the EDU (injector drive circuit), in relation to the current drawn by the injector. When the injector current becomes too high, the voltage drop over the resistor exceeds a specified level and no INJF signal for that cylinder is sent to the ECM.
    P0200 refers to a malfunction in the EDU or injector circuit.
    If this DTC is set, the ECM enters fail-safe mode and limits engine power or stops the engine. The fail-safe mode continues until the ignition switch is turned off.

    Toyota Rav4. Aca30, 33, 38 Ala30.Система Управления Двигателем 2Ad-Fhv.Система Ecd.
Dtc
  P0200  Injector Circuit / Open


MONITOR STRATEGY


Required sensors
INJF signal from EDU
Frequency of operation
Continuous
Duration
10 seconds
MIL operation
1 driving cycle

TYPICAL ENABLING CONDITIONS


Item
Specification
Specification
Minimum
Maximum
Engine speed
500 rpm
-
Battery voltage
11 V
-
Ignition switch
on (IG)
on (IG)

TYPICAL MALFUNCTION THRESHOLDS


Threshold
The injection missing counter* for all the cylinders, or for one individual cylinder, reaches a specified number (taking approximately 1 second after starting the engine)
*: Increments when no INJF signal is received from the EDU despite the ECM sending # signals

WIRING DIAGRAM


Toyota Rav4. Aca30, 33, 38 Ala30.Система Управления Двигателем 2Ad-Fhv.Система Ecd.
Dtc
  P0200  Injector Circuit / Open


Toyota Rav4. Aca30, 33, 38 Ala30.Система Управления Двигателем 2Ad-Fhv.Система Ecd.
Dtc
  P0200  Injector Circuit / Open


INSPECTION PROCEDURE

ПРИМЕЧАНИЕ:
  1. After replacing the ECM, the new ECM needs registration (see page RAV4_ACA30 RM000000TJ4007X.html) and initialization (see page RAV4_ACA30 RM000000TIN007X.html).
  2. After replacing an injector, the ECM needs registration (see page RAV4_ACA30 RM000000TJ4007X.html).
1.INSPECT INJECTOR ASSEMBLY


    Toyota Rav4. Aca30, 33, 38 Ala30.Система Управления Двигателем 2Ad-Fhv.Система Ecd.
Dtc
  P0200  Injector Circuit / Open
  1. Disconnect the B36, B37, B38, and B39 injector connectors.

  1. Measure the resistance of the injector.

    Standard resistance:
    Tester Connection
    Condition
    Specified Condition
    1 - 2
    20°C (68°F)
    0.9 to 1.1 MΩ
  1. Reconnect the injector connectors.



NG
REPLACE INJECTOR ASSEMBLY
OK


2.CHECK WIRE HARNESS (INJECTOR - EDU)
Toyota Rav4. Aca30, 33, 38 Ala30.Система Управления Двигателем 2Ad-Fhv.Система Ecd.
Dtc
  P0200  Injector Circuit / Open
  1. Disconnect the B36, B37, B38, and B39 injector connectors.

  1. Disconnect the B50 and B58 EDU connectors.

  1. Measure the resistance of the wire harness side connectors.

    Standard resistance:
    Tester Connection
    Specified Condition
    B36-1 - B58-2 (IJ1+)
    Below 1 Ω
    B37-1 - B58-5 (IJ2+)
    Below 1 Ω
    B38-1 - B58-4 (IJ3+)
    Below 1 Ω
    B39-1 - B58-1 (IJ4+)
    Below 1 Ω
    B36-2 - B50-4 (IJ1-)
    Below 1 Ω
    B37-2 - B50-5 (IJ2-)
    Below 1 Ω
    B38-2 - B50-6 (IJ3-)
    Below 1 Ω
    B39-2 - B50-1 (IJ4-)
    Below 1 Ω
    B36-1 or B58-2 (IJ1+) - Body ground
    10 kΩ or higher
    B37-1 or B58-5 (IJ2+) - Body ground
    10 kΩ or higher
    B38-1 or B58-4 (IJ3+) - Body ground
    10 kΩ or higher
    B39-1 or B58-1 (IJ4+) - Body ground
    10 kΩ or higher
    B36-2 or B50-4 (IJ1-) - Body ground
    10 kΩ or higher
    B37-2 or B50-5 (IJ2-) - Body ground
    10 kΩ or higher
    B38-2 or B50-6 (IJ3-) - Body ground
    10 kΩ or higher
    B39-2 or B50-1 (IJ4-) - Body ground
    10 kΩ or higher
  1. Reconnect the injector connectors.

  1. Reconnect the EDU connectors.



NG
REPAIR OR REPLACE HARNESS AND CONNECTOR
OK


3.CHECK WIRE HARNESS (EDU - ECM)


    Toyota Rav4. Aca30, 33, 38 Ala30.Система Управления Двигателем 2Ad-Fhv.Система Ecd.
Dtc
  P0200  Injector Circuit / Open
  1. Disconnect the B51 EDU connector.

  1. Disconnect the B32 ECM connector.

  1. Measure the resistance of the wire harness side connectors.

    Standard resistance:
    Tester Connection
    Specified Condition
    B51-12 (#10) - B32-50 (#1)
    Below 1 Ω
    B51-10 (#20) - B32-49 (#2)
    Below 1 Ω
    B51-9 (#30) - B32-48 (#3)
    Below 1 Ω
    B51-11 (#40) - B32-47 (#4)
    Below 1 Ω
    B51-6 (INJF) - B32-51 (INJF)
    Below 1 Ω
    B51-12 (#10) or B32-50 (#1) - Body ground
    10 kΩ or higher
    B51-10 (#20) or B32-49 (#2) - Body ground
    10 kΩ or higher
    B51-9 (#30) or B32-48 (#3) - Body ground
    10 kΩ or higher
    B51-11 (#40) or B32-47 (#4) - Body ground
    10 kΩ or higher
    B51-6 (INJF) or B32-51 (INJF) - Body ground
    10 kΩ or higher
  1. Reconnect the EDU connector.

  1. Reconnect the ECM connector.



NG
REPAIR OR REPLACE HARNESS AND CONNECTOR
OK


4.CHECK EDU


    Toyota Rav4. Aca30, 33, 38 Ala30.Система Управления Двигателем 2Ad-Fhv.Система Ecd.
Dtc
  P0200  Injector Circuit / Open
  1. Disconnect the B50 EDU connector.

  1. Turn the ignition switch on (IG).

  1. Measure the voltage of the wire harness side connector.

    Standard voltage:
    Tester Connection
    Specified Condition
    B50-3 (+B) - B50-2 (GND)
    9 to 14 V
  1. Reconnect the EDU connector.



NG
CHECK EDU POWER SOURCE CIRCUIT
OK


5.REPLACE EDU
  1. Replace the EDU.


NEXT


6.CHECK WHETHER DTC OUTPUT RECURS
  1. Connect the intelligent tester to the DLC3.

  1. Turn the ignition switch on (IG) and turn the tester ON.

  1. Clear DTCs (see page RAV4_ACA30 RM000000PDK01FX.html).

  1. Start the engine and drive the vehicle for approximately 15 minutes.

  1. Enter the following menus: Powertrain / Engine and ECT / DTC.

  1. Read the DTCs.

    Result:
    Display (DTC Output)
    Proceed to
    P0200
    A
    No output
    B


B
SYSTEM IS OK
A

REPLACE ECM