Egr Cooler Installation

Install 2 new gaskets and a new O-ring to the EGR cooler.

Temporarily install the EGR cooler with the 2 bolts and 2 nuts.

Temporarily install the 4 bolts.

Tighten the 2 bolts and 2 nuts holding the EGR cooler to the cylinder block.

Момент затяжки:

10 Н*м{102 кгс*см, 7 фунт-сила-футов}

Tighten the 2 bolts holding the EGR cooler to the exhaust manifold.

Момент затяжки:

16 Н*м{163 кгс*см, 12 фунт-сила-футов}

Tighten the 2 bolts holding the EGR cooler to the cylinder head.

Момент затяжки:

24 Н*м{245 кгс*см, 18 фунт-сила-футов}

Using pliers, grip the claws of the 2 clips and slide the 2 clips to install the No. 2 water by-pass hose.

Temporarily install a new gasket and the exhaust manifold converter with the 3 nuts.

Temporarily install the No. 2 exhaust manifold stay with the nut and 2 bolts.

Temporarily install the No. 2 manifold stay with the 3 bolts.

Temporarily install the No. 1 manifold stay with the bolt and nut.

Tighten the 2 bolts holding the No. 2 exhaust manifold stay to the cylinder block (upper bolt → lower bolt).

Момент затяжки:

56 Н*м{571 кгс*см, 41 фунт-сила-футов}

While tightening the manifold converter towards turbocharger, tighten the 3 nuts holding the exhaust manifold converter to the turbocharger.

Момент затяжки:

25 Н*м{255 кгс*см, 18 фунт-сила-футов}

Tighten the nut holding the No. 2 exhaust manifold stay to the exhaust manifold converter.

Момент затяжки:

56 Н*м{571 кгс*см, 41 фунт-сила-футов}

Tighten the bolt holding the No. 2 manifold stay to the exhaust manifold converter.

Момент затяжки:

56 Н*м{571 кгс*см, 41 фунт-сила-футов}

УКАЗАНИЕ:

Ensure that the stay is pushed flush to the cylinder block and manifold converter while tightening.

Tighten the 2 bolts holding the No. 2 manifold stay to the cylinder block.

Момент затяжки:

56 Н*м{571 кгс*см, 41 фунт-сила-футов}

Tighten the bolt holding the No. 1 manifold stay to the cylinder head.

Момент затяжки:

25 Н*м{255 кгс*см, 18 фунт-сила-футов}

УКАЗАНИЕ:

Ensure that the stay is pushed flush to the cylinder head and manifold converter while tightening.

Tighten the nut holding the No. 1 manifold stay to the exhaust manifold converter.

Момент затяжки:

25 Н*м{255 кгс*см, 18 фунт-сила-футов}

Install the manifold converter insulator with the 4 bolts.

Момент затяжки:

28.5 Н*м{291 кгс*см, 21 фунт-сила-футов}

Install the engine (see page RAV4_ACA30 RM0000019Y7004X.html).