INSTALL EGR COOLER ASSEMBLY
INSTALL NO. 1 TURBO WATER HOSE
INSTALL EXHAUST MANIFOLD CONVERTER SUB-ASSEMBLY
INSTALL NO. 2 MANIFOLD CONVERTER INSULATOR
INSTALL NO. 1 MANIFOLD CONVERTER INSULATOR
CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
INSTALL ENGINE ASSEMBLY
Egr Cooler -- Installation |
| 1. INSTALL EGR COOLER ASSEMBLY |
Temporarily assemble 2 new gaskets, the No. 2 EGR valve, No. 1 EGR pipe and EGR cooler with the 2 bolts and 2 nuts.
Install a new O-ring to the EGR cooler.
Install a new gasket to the No. 1 EGR pipe.
Install a new gasket to the EGR cooler.
Temporarily install the EGR cooler with the 2 bolts and 2 nuts.
Temporarily install the 4 bolts.
Tighten the 2 bolts and 2 nuts holding the EGR cooler to the cylinder block.
- Момент затяжки:
- 10 Н*м{102 кгс*см, 7 фунт-сила-футов}
Tighten the 2 bolts holding the EGR cooler to the exhaust manifold.
- Момент затяжки:
- 16 Н*м{163 кгс*см, 12 фунт-сила-футов}
Tighten the 2 bolts holding the EGR cooler to the cylinder head.
- Момент затяжки:
- 24 Н*м{245 кгс*см, 18 фунт-сила-футов}
Tighten the 2 bolts and 2 nuts holding the EGR pipe to the EGR valve.
- Момент затяжки:
- 21 Н*м{241 кгс*см, 15 фунт-сила-футов}
Connect the vacuum hose.
| 2. INSTALL NO. 1 TURBO WATER HOSE |
Using pliers, grip the claws of the 2 clips and slide the 2 clips to install the turbo water hose.
| 3. INSTALL EXHAUST MANIFOLD CONVERTER SUB-ASSEMBLY |
Temporarily install a new gasket and the exhaust manifold converter with the 3 nuts.
Temporarily install the No. 2 exhaust manifold stay LH with the 2 bolts and nut.
Temporarily install the No. 2 manifold stay RH with the 3 bolts.
Temporarily install the No. 1 manifold stay with the bolt and nut.
Tighten the 2 bolts holding the No. 2 exhaust manifold stay to the cylinder block (upper bolt → lower bolt).
- Момент затяжки:
- 56 Н*м{571 кгс*см, 41 фунт-сила-футов}
While pushing the manifold converter towards the cylinder block, tighten the 3 nuts holding the exhaust manifold converter to the turbocharger.
- Момент затяжки:
- 25 Н*м{255 кгс*см, 18 фунт-сила-футов}
Tighten the nut holding the No. 2 exhaust manifold stay to the exhaust manifold converter.
- Момент затяжки:
- 56 Н*м{571 кгс*см, 41 фунт-сила-футов}
Tighten the bolt holding the No. 2 manifold stay to the exhaust manifold converter.
- Момент затяжки:
- 56 Н*м{571 кгс*см, 41 фунт-сила-футов}
- УКАЗАНИЕ:
- Ensure that the stay is pushed flush to the cylinder block and manifold converter while tightening.
Tighten the 2 bolts holding the No. 2 manifold stay to the cylinder block.
- Момент затяжки:
- 56 Н*м{571 кгс*см, 41 фунт-сила-футов}
Tighten the bolt holding the No. 1 manifold stay to the cylinder head.
- Момент затяжки:
- 25 Н*м{255 кгс*см, 18 фунт-сила-футов}
- УКАЗАНИЕ:
- Ensure that the stay is pushed flush to the cylinder head and manifold converter while tightening.
Tighten the nut holding the No. 1 manifold stay to the exhaust manifold converter.
- Момент затяжки:
- 25 Н*м{255 кгс*см, 18 фунт-сила-футов}
| 4. INSTALL NO. 2 MANIFOLD CONVERTER INSULATOR |
Install the manifold converter insulator with the 3 nuts.
- Момент затяжки:
- 28.5 Н*м{291 кгс*см, 21 фунт-сила-футов}
| 5. INSTALL NO. 1 MANIFOLD CONVERTER INSULATOR |
Install the manifold converter insulator with the 5 bolts.
- Момент затяжки:
- 28.5 Н*м{291 кгс*см, 21 фунт-сила-футов}
| 6. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL |
| 7. INSTALL ENGINE ASSEMBLY |
Install the engine assembly to the vehicle (see page RAV4_ACA30 RM0000019Y7008X.html).
