Fuel Pump Installation

Двигатель. Toyota Rav4. Aca30, 33, 38 Ala30
Топливная Система 2Az-Fe. Toyota Rav4. Aca30, 33, 38 Ala30

  1. INSTALL FUEL PUMP ASSEMBLY

  2. INSTALL BRACKET

  3. INSTALL FUEL SUB-TANK ASSEMBLY

  4. INSTALL FUEL SUCTION WITH PUMP ASSEMBLY

  5. INSTALL FUEL TANK VENT TUBE SET PLATE

  6. CONNECT FUEL TANK MAIN TUBE SUB-ASSEMBLY

  7. CONNECT FUEL EMISSION HOSE

  8. INSTALL FUEL TANK ASSEMBLY

Fuel Pump -- Installation



1. INSTALL FUEL PUMP ASSEMBLY


    Toyota Rav4. Aca30, 33, 38 Ala30
  1. Connect the pump harness connector.



    Toyota Rav4. Aca30, 33, 38 Ala30.Топливная Система 2Az-Fe.Топливная Система.Fuel Pump  Installation
  1. Apply gasoline to a new O-ring and install the O-ring to the fuel filter.

  1. Attach the 5 claws to the claw holes and install the fuel pump.



2. INSTALL BRACKET


    Toyota Rav4. Aca30, 33, 38 Ala30
  1. Attach the 2 claws to the claw holes and install the bracket.



3. INSTALL FUEL SUB-TANK ASSEMBLY


    Toyota Rav4. Aca30, 33, 38 Ala30.Топливная Система 2Az-Fe.Топливная Система.Fuel Pump  Installation
  1. Apply gasoline to a new O-ring and install it to the jet pump.



    Toyota Rav4. Aca30, 33, 38 Ala30
  1. Install the jet pump while aligning it to the installation position of the sub-tank.

  1. Install the jet pump nozzle.



    Toyota Rav4. Aca30, 33, 38 Ala30
  1. Attach the 2 claws to the claw holes and install the sub-tank.



    Toyota Rav4. Aca30, 33, 38 Ala30
  1. Connect the wire harness.



    Toyota Rav4. Aca30, 33, 38 Ala30
  1. Install the 2 springs to the fuel suction plate shafts and install them to the sub-tank.



    Toyota Rav4. Aca30, 33, 38 Ala30.Топливная Система 2Az-Fe.Топливная Система.Fuel Pump  Installation
  1. Using needle-nose pliers, install a new E-ring.

    УКАЗАНИЕ:
    Slightly lower the sub-tank to install the E-ring.


4. INSTALL FUEL SUCTION WITH PUMP ASSEMBLY


    Toyota Rav4. Aca30, 33, 38 Ala30.Топливная Система 2Az-Fe.Топливная Система.Fuel Pump  Installation
  1. Install a new gasket onto the fuel pump.



    Toyota Rav4. Aca30, 33, 38 Ala30
  1. Connect the fuel hose and install the fuel pump into the fuel tank.

    ПРИМЕЧАНИЕ:
    Do not damage the fuel pump filter.


5. INSTALL FUEL TANK VENT TUBE SET PLATE


    Toyota Rav4. Aca30, 33, 38 Ala30
  1. Install the set plate with the 8 bolts.

    Момент затяжки:
    4.0 Н*м{41 кгс*см, 35 фунт-сила-дюймов}


6. CONNECT FUEL TANK MAIN TUBE SUB-ASSEMBLY


    Toyota Rav4. Aca30, 33, 38 Ala30
  1. Install the fuel tube with the joint clip.

    ПРЕДОСТЕРЕЖЕНИЕ:
    Toyota Rav4. Aca30, 33, 38 Ala30.Топливная Система 2Az-Fe.Топливная Система.Fuel Pump  Installation
    1. Check that there are no scratches or foreign objects on the connecting parts.
    1. Check that the fuel tube joint is inserted securely.
    1. Check that the fuel tube joint clip is on the collars of the fuel tube joint.
    1. After installing the tube joint clip, check that the fuel tube joint has not been pulled off.
    1. Be careful not to damage the clip. If the clip is damaged, replace it.


7. CONNECT FUEL EMISSION HOSE


    Toyota Rav4. Aca30, 33, 38 Ala30
  1. Install the purge line hose, air inlet line hose and EVAP line tube to the fuel pump.



8. INSTALL FUEL TANK ASSEMBLY
  1. Install the fuel tank (see page RAV4_ACA30 RM000000YLR00GX.html).