Common Rail Installation

Install the common rail assembly with the 2 bolts.

Момент затяжки:

21 Н*м{209 кгс*см, 15 фунт-сила-футов}

Using pliers, grip the claws of the clip and slide the clip to connect the No. 4 fuel hose.

Temporarily install the 4 injection pipes.

Using SST, first tighten the nut at the common rail end of the injection pipe.

Специальный инструмент (SST):

09023-38401

Момент затяжки:

27 Н*м{275 кгс*см, 20 фунт-сила-футов}for use with SST

30 Н*м{306 кгс*см, 25 фунт-сила-футов}for use without SST

УКАЗАНИЕ:

1. Use of the proper SST is required to ensure that the correct torque is applied to the injection pipe nut.
   
2. Use a torque wrench with a fulcrum length of 30 cm (11.81 in.).
   
3. Make sure that the pipe is not deformed or twisted during installation.
   If the pipe is deformed or twisted, or if it cannot be installed properly, replace the pipe with a new pipe.
   

Using SST, tighten the nut at the injector end of the injection pipe.

Специальный инструмент (SST):

09023-12701

Момент затяжки:

27 Н*м{275 кгс*см, 20 фунт-сила-футов}for use with SST

30 Н*м{306 кгс*см, 25 фунт-сила-футов}for use without SST

1. Use of the proper SST is required to ensure that the correct torque is applied to the injection pipe nut.
   
2. Use a torque wrench with a fulcrum length of 30 cm (11.81 in.).
   
3. Make sure that the pipe is not deformed or twisted during installation.
   If the pipe is deformed or twisted, or if it cannot be installed properly, replace the pipe with a new pipe.
   

Install the 4 injection pipe clamps and 2 bolts.

Момент затяжки:

5.0 Н*м{51 кгс*см, 44 фунт-сила-дюймов}

Temporarily install the fuel inlet pipe with the 2 clamps and nut.

Using SST, tighten the nut at the common rail end of the fuel inlet pipe.

Специальный инструмент (SST):

09023-38401

Момент затяжки:

27 Н*м{275 кгс*см, 20 фунт-сила-футов}for use with SST

30 Н*м{306 кгс*см, 25 фунт-сила-футов}for use without SST

УКАЗАНИЕ:

1. Use of the proper SST is required to ensure that the correct torque is applied to the injection pipe nut.
   
2. Use a torque wrench with a fulcrum length of 30 cm (11.81 in.).
   
3. Make sure that the pipe is not deformed or twisted during installation.
   If the pipe is deformed or twisted or if it cannot be installed properly, replace the pipe with a new pipe.
   

Using SST, tighten the nut at the supply pump end of the fuel inlet pipe.

Специальный инструмент (SST):

09023-38401

Момент затяжки:

27 Н*м{275 кгс*см, 20 фунт-сила-футов}for use with SST

34 Н*м{347 кгс*см, 25 фунт-сила-футов}for use without SST

УКАЗАНИЕ:

1. Use of the proper SST is required to ensure that the correct torque is applied to the injection pipe nut.
   
2. Use a torque wrench with a fulcrum length of 30 cm (11.81 in.).
   
3. Make sure that the pipe is not deformed or twisted during installation.
   If the pipe is deformed or twisted, or if it cannot be installed properly, replace the pipe with a new pipe.
   

Tighten the fuel inlet pipe clamp nut.

Момент затяжки:

5.0 Н*м{51 кгс*см, 44 фунт-сила-дюймов}

Connect the engine wire to the wire bracket with the nut.

Момент затяжки:

7.5 Н*м{76 кгс*см, 66 фунт-сила-дюймов}

Connect the engine wire to the engine cover bracket with the bolt and 2 nuts.

Момент затяжки:

7.5 Н*м{76 кгс*см, 66 фунт-сила-дюймов}

Connect the pressure sensor connector and 2 clamps.

Connect the common rail connector.

Connect the glow plug wire harness with the nut and grommet.

Момент затяжки:

2.2 Н*м{22 кгс*см, 19 фунт-сила-дюймов}

Connect the 4 injector connectors and install the 2 nuts.

Момент затяжки:

7.5 Н*м{76 кгс*см, 66 фунт-сила-дюймов}

Connect the vacuum regulating valve connector and 2clamps.

Connect the 2 injector driver connectors and clamp.

Install the nut and connect the 3 sensor connectors, 2 clamps and generator wire.

Момент затяжки:

9.8 Н*м{100 кгс*см, 7 фунт-сила-футов}

Using the hand pump, bleed air from the fuel system until pumping becomes difficult.

PERFORM ACTIVE TEST

1. Connect the intelligent tester to the DLC3.
   

2. Start the engine.
   

3. Turn the intelligent tester ON.
   

4. Enter the following menus: Powertrain / Engine / Active Test.
   

5. Perform the Active Test.
   
   

   Intelligent Tester Display	Test Details	Control Range	Diagnostic Notes
   Test the Fuel Leak	Pressurizing common rail internal fuel pressure, and checking for fuel leaks	Stop/Start	Fuel pressure inside common rail pressurized to specified value and engine speed increased to 2,000 rpm when start is selected Above conditions to be maintained while test is started

Attach the 4 clips to install the engine cover.