Common Rail -- Removal |
| 1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL |
- ПРЕДОСТЕРЕЖЕНИЕ:
- Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to prevent airbag and seat belt pretensioner activation.
| 2. REMOVE NO. 1 ENGINE COVER |
Detach the 4 clips and remove the engine cover.
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| 3. DISCONNECT ENGINE WIRE |
Disconnect the fuel pressure sensor connector.
Disconnect the pressure discharge valve connector.
Disconnect the turbo pressure sensor connector.
Remove the grommet and nut and disconnect the glow plug wire harness.
Remove the 2 nuts and disconnect the engine wire from the engine cover bracket.
| 4. REMOVE FUEL INLET PIPE SUB-ASSEMBLY |
- ПРИМЕЧАНИЕ:
- After removing the fuel inlet pipe, cover the common rail and injection or supply pump with electrical tape to prevent dirt from entering them.
Remove the nut and fuel inlet pipe clamps.
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Using SST, remove the fuel inlet pipe.
- Специальный инструмент (SST):
- 09023-38401
| 5. REMOVE INJECTION PIPE SUB-ASSEMBLY |
- ПРИМЕЧАНИЕ:
- After removing the injection pipe, cover the common rail and injector with electrical tape to prevent dust from entering them.
Remove the 2 bolts and 4 injection pipe clamps.
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Using SST, loosen the 4 nuts at the common rail end of the injection pipes.
- Специальный инструмент (SST):
- 09023-38401
Using SST, loosen the 4 nuts at the injector end of the injection pipes.
- Специальный инструмент (SST):
- 09023-38401
Remove the 4 injection pipes.
| 6. REMOVE COMMON RAIL ASSEMBLY |
Using pliers, grip the claws of the clip and slide the clip to disconnect the pressure fuel hose.
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Remove the 2 bolts, common rail and intake manifold insulator.