Fuel Filter Installation

Двигатель. Toyota Rav4. Aca30, 33, 38 Ala30
Топливная Система 2Ad-Fhv. Toyota Rav4. Aca30, 33, 38 Ala30

  1. INSTALL FUEL FILTER ELEMENT SUB-ASSEMBLY

  2. INSTALL LEVEL WARNING SWITCH

  3. INSTALL FUEL FILTER ASSEMBLY

  4. INSTALL AIR CLEANER ASSEMBLY WITH ELEMENT

  5. INSTALL AIR CLEANER CAP SUB-ASSEMBLY

  6. BLEED AIR FROM FUEL SYSTEM

  7. CHECK FOR FUEL LEAKS

  8. INSTALL NO. 1 ENGINE COVER

Fuel Filter -- Installation



1. INSTALL FUEL FILTER ELEMENT SUB-ASSEMBLY


    Toyota Rav4. Aca30, 33, 38 Ala30
  1. Check and clean the installation surface of the fuel filter.

  1. Apply fuel to the gasket of the new fuel filter element.

  1. Lightly screw the fuel filter element into place, and tighten it until the gasket comes into contact with the seat.

  1. Tighten it an additional 3/4 turn by hand.



2. INSTALL LEVEL WARNING SWITCH
  1. Install a new O-ring to the level warning switch.

  1. Apply fuel to the O-ring of the level warning switch.

  1. Install the level warning switch to the fuel filter and tighten it by hand.



3. INSTALL FUEL FILTER ASSEMBLY
  1. Install the fuel filter with the bolt.

    Момент затяжки:
    7.0 Н*м{71 кгс*см, 62 фунт-сила-дюймов}
  1. Connect the 4 hoses.



  1. Connect the level warning switch connector.


    Toyota Rav4. Aca30, 33, 38 Ala30.Топливная Система 2Ad-Fhv.Топливная Система.Fuel Filter  Installation



4. INSTALL AIR CLEANER ASSEMBLY WITH ELEMENT


    Toyota Rav4. Aca30, 33, 38 Ala30.Топливная Система 2Ad-Fhv.Топливная Система.Fuel Filter  Installation
  1. Install the cleaner case with the 3 bolts and connect the wire harness clamp.

    Момент затяжки:
    5.0 Н*м{51 кгс*см, 44 фунт-сила-дюймов}
  1. Install the air filter element.



5. INSTALL AIR CLEANER CAP SUB-ASSEMBLY


    Toyota Rav4. Aca30, 33, 38 Ala30.Топливная Система 2Ad-Fhv.Топливная Система.Fuel Filter  Installation
  1. Insert the hinge parts of the air cleaner cap into the air cleaner case, and then hang the 3 hook clamps.

  1. Connect the mass air flow meter connector.

  1. Engage the wire harness clamp.



6. BLEED AIR FROM FUEL SYSTEM


    Toyota Rav4. Aca30, 33, 38 Ala30
  1. Using the hand pump, bleed air from the fuel system until pumping becomes difficult.



7. CHECK FOR FUEL LEAKS
  1. PERFORM ACTIVE TEST

    1. Connect the intelligent tester to the DLC3.

    2. Start the engine.

    3. Turn the intelligent tester ON.

    4. Enter the following menus: Powertrain / Engine / Active Test.

    5. Perform the Active Test.

      Intelligent Tester Display
      Test Details
      Control Range
      Diagnostic Notes
      Test the Fuel Leak
      Pressurizing common rail internal fuel pressure, and checking for fuel leaks
      Stop/Start
      1. Fuel pressure inside common rail pressurized to specified value and engine speed increased to 2,000 rpm when start is selected
      2. Above conditions to be maintained while test is started


8. INSTALL NO. 1 ENGINE COVER


    Toyota Rav4. Aca30, 33, 38 Ala30
  1. Attach the 4 clips to install the engine cover.