Fuel Tank Removal

Двигатель. Toyota Rav4. Aca30, 33, 38 Ala30
Топливная Система 2Ad-Fhv. Toyota Rav4. Aca30, 33, 38 Ala30

  1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

  2. REMOVE FUEL TANK CAP

  3. REMOVE FRONT FLOOR COVER

  4. REMOVE NO. 1 FLOOR UNDER COVER

  5. DISCONNECT NO. 2 PARKING BRAKE CABLE ASSEMBLY

  6. REMOVE NO. 1 FUEL TANK PROTECTOR

  7. DISCONNECT FUEL TANK MAIN TUBE SUB-ASSEMBLY

  8. DISCONNECT FUEL TANK TO FILLER PIPE HOSE

  9. DISCONNECT FUEL TANK BREATHER HOSE

  10. REMOVE FUEL TANK FILLER PIPE

  11. REMOVE FUEL TANK ASSEMBLY

Fuel Tank -- Removal



1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
ПРЕДОСТЕРЕЖЕНИЕ:
Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to prevent airbag and seat belt pretensioner activation.


2. REMOVE FUEL TANK CAP


3. REMOVE FRONT FLOOR COVER


    Toyota Rav4. Aca30, 33, 38 Ala30

  1. Remove the nut, bolt, 3 clips and floor cover.



4. REMOVE NO. 1 FLOOR UNDER COVER


    Toyota Rav4. Aca30, 33, 38 Ala30

  1. Remove the 2 nuts, clip and floor under cover.



5. DISCONNECT NO. 2 PARKING BRAKE CABLE ASSEMBLY


    Toyota Rav4. Aca30, 33, 38 Ala30

  1. Remove the 2 bolts and disconnect the parking brake cable.



6. REMOVE NO. 1 FUEL TANK PROTECTOR

  1. Remove the 3 clips, 2 bolts and fuel tank protector.



7. DISCONNECT FUEL TANK MAIN TUBE SUB-ASSEMBLY


    Toyota Rav4. Aca30, 33, 38 Ala30.Топливная Система 2Ad-Fhv.Топливная Система.Fuel Tank Removal

  1. Pinch and pull the main tube connector to disconnect the connector from the pipe.

    ПРИМЕЧАНИЕ:
    1. Check for foreign matter in the pipe and around the connector. Clean if necessary. Foreign matter may damage the O-ring or cause leaks in the seal between the pipe and connector.
    2. Do not use any tools to separate the pipe and connector.
    3. Do not forcefully bend or twist the nylon tube.
    4. Check for foreign matter on the pipe seal surface. Clean if necessary.
    5. Put the pipe and connector ends in plastic bags to prevent damage and foreign matter contamination.
    6. If the pipe and connector are stuck together, pinch the connector between your fingers and turn it carefully to disconnect it.

  1. Disconnect the fuel tank return tube.



8. DISCONNECT FUEL TANK TO FILLER PIPE HOSE


Toyota Rav4. Aca30, 33, 38 Ala30

  1. Disconnect the filler pipe hose from the fuel tank.



9. DISCONNECT FUEL TANK BREATHER HOSE


    Toyota Rav4. Aca30, 33, 38 Ala30

  1. Disconnect the breather hose from the fuel tank.



10. REMOVE FUEL TANK FILLER PIPE

  1. Remove the 3 bolts and filler pipe protector.

  1. Remove the 2 bolts and filler pipe.



11. REMOVE FUEL TANK ASSEMBLY

  1. Set a mission jack underneath the fuel tank.



    Toyota Rav4. Aca30, 33, 38 Ala30

  1. Remove the 6 bolts and 3 fuel tank bands.

  1. Slightly lower the mission jack.

    ПРИМЕЧАНИЕ:
    Be careful not to cut the wirings.


    Toyota Rav4. Aca30, 33, 38 Ala30.Топливная Система 2Ad-Fhv.Топливная Система.Fuel Tank Removal

  1. Fold back approximately half of each cushion rubber so that the wire harness can be detached from the fuel tank in the step below.

  1. Disconnect the sender gauge connector.

    ПРИМЕЧАНИЕ:
    1. Before this procedure, check the connector for dirt, mud or other contamination.
    2. Do not use any tools in this procedure.

  1. Detach the wire harness from the 2 clamps and remove the fuel tank.