Fuel Tank Installation

Двигатель. Toyota Rav4. Aca30, 33, 38 Ala30
Топливная Система 2Az-Fe. Toyota Rav4. Aca30, 33, 38 Ala30

  1. INSTALL FUEL TANK ASSEMBLY

  2. INSTALL FUEL TANK FILLER PIPE

  3. CONNECT FUEL TANK TO FILLER PIPE HOSE

  4. CONNECT FUEL TANK BREATHER HOSE

  5. CONNECT FUEL EMISSION HOSE

  6. CONNECT FUEL TANK MAIN TUBE SUB-ASSEMBLY

  7. INSTALL NO. 1 FUEL TANK PROTECTOR

  8. INSTALL NO. 1 FLOOR UNDER COVER

  9. INSTALL FRONT FLOOR COVER

  10. INSTALL NO. 2 PARKING BRAKE CABLE ASSEMBLY

  11. INSTALL FUEL TANK CAP

  12. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

  13. CHECK FOR FUEL LEAKS

Fuel Tank -- Installation



1. INSTALL FUEL TANK ASSEMBLY


Toyota Rav4. Aca30, 33, 38 Ala30.Топливная Система 2Az-Fe.Топливная Система.Fuel Tank  Installation
  1. Set the fuel tank on a mission jack.

  1. Lift up the mission jack.

  1. Fold back the 2 cushion rubbers.

  1. Connect the fuel pump connector and sender gauge connector to the fuel tank.

    ПРИМЕЧАНИЕ:
    Be careful not to cut the wirings.
  1. Attach the wire harness to the 4 clamps.



    Toyota Rav4. Aca30, 33, 38 Ala30
  1. Install the 3 fuel tank bands with the 6 bolts.

    Момент затяжки:
    40 Н*м{408 кгс*см, 30 фунт-сила-футов}


2. INSTALL FUEL TANK FILLER PIPE
  1. Install the filler pipe with the 2 bolts.

    Момент затяжки:
    23.5 Н*м{240 кгс*см, 17 фунт-сила-футов}
  1. Install the filler pipe protector with the 3 bolts.

    Момент затяжки:
    5.4 Н*м{55 кгс*см, 48 фунт-сила-дюймов}


3. CONNECT FUEL TANK TO FILLER PIPE HOSE


Toyota Rav4. Aca30, 33, 38 Ala30
  1. Connect the filler pipe hose to the fuel tank.



4. CONNECT FUEL TANK BREATHER HOSE


    Toyota Rav4. Aca30, 33, 38 Ala30
  1. Connect the fuel tank breather hose to the fuel tank.

    ПРИМЕЧАНИЕ:
    1. Before installing the pipe, make sure that it is not damaged. Make sure that there are no dirt present on the connecting surfaces.
    1. After connecting, check if the pipe and the connector are securely connected by pulling on them.


5. CONNECT FUEL EMISSION HOSE


    Toyota Rav4. Aca30, 33, 38 Ala30
  1. Connect the air inlet line hose.



6. CONNECT FUEL TANK MAIN TUBE SUB-ASSEMBLY
ПРИМЕЧАНИЕ:
Before installing the tube connector to the pipe, check the connector for damage and foreign matter.


    Toyota Rav4. Aca30, 33, 38 Ala30.Топливная Система 2Az-Fe.Топливная Система.Fuel Tank  Installation
  1. Connect the main tube connector to the pipe. Push the 2 parts together firmly until a "click" sound is heard.

    ПРИМЕЧАНИЕ:
    Check that the connector and pipe are securely connected by trying to pull them apart.
  1. Connect the purge line hose to the pipe.



7. INSTALL NO. 1 FUEL TANK PROTECTOR
  1. Install the fuel tank protector with the 3 clips and 2 bolts.



8. INSTALL NO. 1 FLOOR UNDER COVER


    Toyota Rav4. Aca30, 33, 38 Ala30
  1. Install the floor cover with the clip and 2 nuts.



9. INSTALL FRONT FLOOR COVER
  1. Install the floor under cover with the 3 clips, bolt and nut.



10. INSTALL NO. 2 PARKING BRAKE CABLE ASSEMBLY


    Toyota Rav4. Aca30, 33, 38 Ala30
  1. Install the parking brake cable with the 2 bolts.



11. INSTALL FUEL TANK CAP


12. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL


13. CHECK FOR FUEL LEAKS


    Toyota Rav4. Aca30, 33, 38 Ala30.Топливная Система 2Az-Fe.Топливная Система.Fuel Tank  Installation
  1. Make sure that there are no fuel leaks after performing maintenance on the fuel system.

    1. Connect the intelligent tester to the DLC3.

    2. Turn the ignition switch on (IG), and push the intelligent tester main switch ON.

      ПРИМЕЧАНИЕ:
      Do not start the engine.
    3. Select the Active Test mode on the intelligent tester.

      УКАЗАНИЕ:
      Refer to the intelligent tester operator's manual for further details.
    4. Check that there are no leaks from the fuel system.

    5. Turn the ignition switch off.

    6. Disconnect the intelligent tester from the DLC3.