Radiator Removal

Двигатель. Toyota Rav4. Aca30, 33, 38 Ala30
Система Охлаждения 2Ad-Fhv. Toyota Rav4. Aca30, 33, 38 Ala30

  1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

  2. REMOVE RADIATOR SUPPORT OPENING COVER

  3. REMOVE NO. 1 ENGINE COVER

  4. REMOVE NO. 1 ENGINE UNDER COVER

  5. REMOVE ENGINE UNDER COVER REAR LH

  6. REMOVE ENGINE UNDER COVER REAR RH

  7. DRAIN ENGINE COOLANT

  8. REMOVE FRONT BUMPER

  9. REMOVE FRONT BUMPER REINFORCEMENT SUB-ASSEMBLY UPPER

  10. REMOVE BATTERY CLAMP

  11. REMOVE BATTERY

  12. REMOVE FRONT BATTERY BRACKET

  13. REMOVE BATTERY BRACKET REINFORCEMENT

  14. REMOVE NO. 1 WATER BY-PASS HOSE

  15. DISCONNECT COOLING FAN MOTOR HARNESS

  16. REMOVE HOOD LOCK ASSEMBLY (for LHD)

  17. REMOVE HOOD LOCK ASSEMBLY (for RHD)

  18. REMOVE RADIATOR SUPPORT UPPER BRACKET

  19. REMOVE NO. 1 RADIATOR SUPPORT

  20. REMOVE COOLER CONDENSER ASSEMBLY

  21. REMOVE RADIATOR SUPPORT UPPER

  22. DISCONNECT INLET RADIATOR HOSE

  23. DISCONNECT OUTLET RADIATOR HOSE

  24. REMOVE RADIATOR AND INTERCOOLER

  25. REMOVE INLET RADIATOR HOSE

  26. REMOVE OUTLET RADIATOR HOSE

  27. REMOVE FAN SHROUD

Radiator -- Removal



1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
ПРЕДОСТЕРЕЖЕНИЕ:
Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to prevent airbag and seat belt pretensioner activation.


2. REMOVE RADIATOR SUPPORT OPENING COVER


    Toyota Rav4. Aca30, 33, 38 Ala30
  1. Снимите 2 фиксатора.

  1. Частично снимите крышку кронштейна радиатора.

    УКАЗАНИЕ:
    Нет необходимости снимать крышку кронштейна радиатора полностью. Частично снимите ее так, чтобы можно было снять накладку бампера.


3. REMOVE NO. 1 ENGINE COVER


    Toyota Rav4. Aca30, 33, 38 Ala30
  1. Detach the 4 clips and remove the engine cover.



4. REMOVE NO. 1 ENGINE UNDER COVER
  1. Remove the 4 bolts, 12 clips and engine under cover.



5. REMOVE ENGINE UNDER COVER REAR LH
  1. Remove the 2 clips and under cover.



6. REMOVE ENGINE UNDER COVER REAR RH
  1. Remove the 2 clips and under cover.



7. DRAIN ENGINE COOLANT
  1. Loosen the radiator drain cock plug.

    УКАЗАНИЕ:
    Collect the coolant in a container and dispose of it according to the regulations in your area.
  1. Remove the radiator reservoir cap.

    ПРЕДОСТЕРЕЖЕНИЕ:
    Do not remove the radiator reservoir cap while the engine and radiator are still hot. Pressurized, hot engine coolant and steam may be released and cause serious burns.


  1. Loosen the cylinder block drain cock plug.


    Toyota Rav4. Aca30, 33, 38 Ala30.Система Охлаждения 2Ad-Fhv.Система Охлаждения.Radiator  Removal



8. REMOVE FRONT BUMPER
  1. Remove the front bumper (see page RAV4_ACA30 RM0000015RJ004X.html).



9. REMOVE FRONT BUMPER REINFORCEMENT SUB-ASSEMBLY UPPER
  1. Отсоедините 2 разъема звукового сигнала.

  1. Выверните 2 болта и снимите усилитель.



10. REMOVE BATTERY CLAMP


Toyota Rav4. Aca30, 33, 38 Ala30.Система Охлаждения 2Ad-Fhv.Система Охлаждения.Radiator  Removal
  1. Remove the bolt and loosen the nut.

  1. Detach the 2 wire harness clamps.

  1. Detach the hook of the battery clamp from the battery bracket front, and then remove the battery clamp.



11. REMOVE BATTERY


12. REMOVE FRONT BATTERY BRACKET


    Toyota Rav4. Aca30, 33, 38 Ala30
  1. Detach the 2 wire harness clamps.

  1. Remove the 4 bolts and bracket front.



13. REMOVE BATTERY BRACKET REINFORCEMENT


    Toyota Rav4. Aca30, 33, 38 Ala30
  1. Remove the 2 bolts and bracket reinforcement.



14. REMOVE NO. 1 WATER BY-PASS HOSE


Toyota Rav4. Aca30, 33, 38 Ala30
  1. Detach the No. 1 water by-pass hose from the hose clamp.

  1. Disconnect the No. 1 water by-pass hose from the radiator reservoir and radiator.

  1. Remove the 2 bolts and No. 1 water by-pass hose.



15. DISCONNECT COOLING FAN MOTOR HARNESS


Toyota Rav4. Aca30, 33, 38 Ala30
  1. Disconnect the 4 connectors.

  1. Detach the 7 harness clamps from the fan shroud and radiator support upper.



16. REMOVE HOOD LOCK ASSEMBLY (for LHD)


    Toyota Rav4. Aca30, 33, 38 Ala30.Система Охлаждения 2Ad-Fhv.Система Охлаждения.Radiator  Removal
  1. с выключателем освещения проема капота двигателя:
    Отсоедините разъем.

  1. Выверните 3 болта.



    Toyota Rav4. Aca30, 33, 38 Ala30
  1. Отсоедините кабель и снимите замок.



17. REMOVE HOOD LOCK ASSEMBLY (for RHD)


    Toyota Rav4. Aca30, 33, 38 Ala30.Система Охлаждения 2Ad-Fhv.Система Охлаждения.Radiator  Removal
  1. с выключателем освещения проема капота двигателя:
    Отсоедините разъем.

  1. Выверните 3 болта.



    Toyota Rav4. Aca30, 33, 38 Ala30
  1. Отсоедините кабель и снимите замок.



18. REMOVE RADIATOR SUPPORT UPPER BRACKET


    Toyota Rav4. Aca30, 33, 38 Ala30
  1. Выверните 2 болта и снимите 2 кронштейна.



19. REMOVE NO. 1 RADIATOR SUPPORT


Toyota Rav4. Aca30, 33, 38 Ala30
  1. Выверните 4 болта и снимите 2 кронштейна радиатора.



20. REMOVE COOLER CONDENSER ASSEMBLY


    Toyota Rav4. Aca30, 33, 38 Ala30
  1. Снимите конденсатор системы кондиционирования.



21. REMOVE RADIATOR SUPPORT UPPER


Toyota Rav4. Aca30, 33, 38 Ala30
  1. Remove the 4 bolts and radiator support upper.



22. DISCONNECT INLET RADIATOR HOSE


Toyota Rav4. Aca30, 33, 38 Ala30.Система Охлаждения 2Ad-Fhv.Система Охлаждения.Radiator  Removal
  1. Disconnect the inlet radiator hose from the engine.



23. DISCONNECT OUTLET RADIATOR HOSE


Toyota Rav4. Aca30, 33, 38 Ala30.Система Охлаждения 2Ad-Fhv.Система Охлаждения.Radiator  Removal
  1. Disconnect the outlet radiator hose from the engine.



24. REMOVE RADIATOR AND INTERCOOLER


    Toyota Rav4. Aca30, 33, 38 Ala30.Система Охлаждения 2Ad-Fhv.Система Охлаждения.Radiator  Removal
  1. Loosen the 2 clamps.

  1. Disconnect the No. 2 and No. 3 air hoses from the engine.

  1. Remove the radiator (with intercooler) from the vehicle.



    Toyota Rav4. Aca30, 33, 38 Ala30.Система Охлаждения 2Ad-Fhv.Система Охлаждения.Radiator  Removal
  1. Loosen the 2 clamps.

  1. Remove the bolt.

  1. Remove the No. 2 air tube from the intercooler and No. 3 air hose.



    Toyota Rav4. Aca30, 33, 38 Ala30.Система Охлаждения 2Ad-Fhv.Система Охлаждения.Radiator  Removal
  1. Loosen the clamp. Remove the No. 2 air hose from the intercooler.



    Toyota Rav4. Aca30, 33, 38 Ala30.Система Охлаждения 2Ad-Fhv.Система Охлаждения.Radiator  Removal
  1. Remove the 4 bolts, and then separate the intercooler and radiator.



25. REMOVE INLET RADIATOR HOSE


Toyota Rav4. Aca30, 33, 38 Ala30
  1. Remove the inlet radiator hose and No. 5 water by-pass hose from the radiator.



26. REMOVE OUTLET RADIATOR HOSE


Toyota Rav4. Aca30, 33, 38 Ala30
  1. Remove the outlet radiator hose from the radiator.



27. REMOVE FAN SHROUD


Toyota Rav4. Aca30, 33, 38 Ala30
  1. Remove the 3 bolts.

  1. Detach the pawl fittings, and remove the fan shroud.