Первичный Вал -- Разборка |
1. INSPECT 6TH GEAR THRUST CLEARANCE |
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Using a dial indicator, measure the 6th gear thrust clearance.
- Standard clearance:
- 0.20 to 0.49 mm (0.00788 to 0.0193 in.)
- УКАЗАНИЕ:
- Replace the part or parts determined to be the most likely cause of the problem.
2. INSPECT 3RD GEAR THRUST CLEARANCE |
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Using a feeler gauge, measure the 3rd gear thrust clearance.
- Standard clearance:
- 0.09 to 0.52 mm (0.00355 to 0.0205 in.)
- УКАЗАНИЕ:
- Replace the part or parts determined to be the most likely cause of the problem.
3. INSPECT 4TH GEAR THRUST CLEARANCE |
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Using a dial indicator, measure the 4th gear thrust clearance.
- Standard clearance:
- 0.12 to 0.38 mm (0.00473 to 0.0150 in.)
- УКАЗАНИЕ:
- Replace the part or parts determined to be the most likely cause of the problem.
4. INSPECT 6TH GEAR RADIAL CLEARANCE |
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Using a dial indicator, measure the 6th gear radial clearance.
- Standard clearance:
- 0.015 to 0.065 mm (0.000591 to 0.00255 in.)
- УКАЗАНИЕ:
- Replace the part or parts determined to be the most likely cause of the problem.
5. INSPECT 3RD GEAR RADIAL CLEARANCE |
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Using a dial indicator, measure the 3rd gear radial clearance.
- Standard clearance:
- 0.015 to 0.067 mm (0.000591 to 0.00263 in.)
- УКАЗАНИЕ:
- Replace the part or parts determined to be the most likely cause of the problem.
6. INSPECT 4TH GEAR RADIAL CLEARANCE |
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Using a dial indicator, measure the 4th gear radial clearance.
- Standard clearance:
- 0.015 to 0.051 mm (0.000591 to 0.00200 in.)
- УКАЗАНИЕ:
- Replace the part or parts determined to be the most likely cause of the problem.
7. REMOVE NO. 3 TRANSMISSION CLUTCH HUB SHAFT SNAP RING |
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Using 2 screwdrivers and a hammer, tap off the snap ring.
- УКАЗАНИЕ:
- Use a piece of cloth to prevent the snap ring from flying off.
8. REMOVE 6TH GEAR SUB-ASSEMBLY |
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Using SST and a press, remove the No. 3 transmission clutch hub, hub sleeve, synchronizer ring and 6th gear from the input shaft.
- SST
- 09950-00020
09950-70010(09951-07200)
09950-60010(09951-00300)
- ПРИМЕЧАНИЕ:
- Do not tighten SST excessively.
- Support the input shaft by hand so that it does not fall.
9. REMOVE 6TH GEAR NEEDLE ROLLER BEARING |
Remove the 6th gear needle roller bearing from the input shaft.
10. REMOVE SPACER |
Remove the spacer from the input shaft.
11. REMOVE GEAR THRUST WASHER SHAFT SNAP RING |
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Using a snap ring expander, remove the snap ring from the input shaft.
12. REMOVE 3RD GEAR THRUST WASHER |
Remove the 3rd gear thrust washer from the input shaft.
13. REMOVE 3RD GEAR |
Remove the 3rd gear from the input shaft.
14. REMOVE STRAIGHT PIN |
Remove the straight pin from the input shaft.
15. REMOVE 3RD GEAR NEEDLE ROLLER BEARING |
Remove the 3rd gear needle roller bearing from the input shaft.
16. REMOVE SPACER |
Remove the spacer from the input shaft.
17. REMOVE NO. 2 SYNCHRONIZER RING SET |
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Remove the No. 2 synchronizer ring set from the input shaft.
18. REMOVE NO. 2 CLUTCH HUB SETTING SHAFT SNAP RING |
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Using a snap ring expander, remove the snap ring from the input shaft.
19. REMOVE 4TH GEAR |
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Using SST and a press, remove the No. 2 transmission clutch hub, hub sleeve, synchronizer ring and 4th gear from the input shaft.
- SST
- 09950-00020
09950-60010(09951-00300)
09950-70010(09951-07200)
- ПРИМЕЧАНИЕ:
- Support the input shaft by hand so that it does not fall.
20. REMOVE 4TH GEAR NEEDLE ROLLER BEARING |
Remove the 4th gear needle roller bearing from the input shaft.
21. REMOVE INPUT SHAFT FRONT BEARING SNAP RING |
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Using 2 screwdrivers and a hammer, tap off the snap ring.
- УКАЗАНИЕ:
- Use a piece of cloth to prevent the snap ring from flying off.
22. REMOVE INPUT SHAFT FRONT BEARING |
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Using SST and a press, remove the input shaft front bearing from the input shaft.
- SST
- 09950-00020
- ПРИМЕЧАНИЕ:
- Support the input shaft by hand so that it does not fall.
23. REMOVE NO. 2 TRANSMISSION CLUTCH HUB |
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Remove the clutch hub, 3 synchromesh shifting keys, 3 balls and 3 springs from the hub sleeve.
Text in Illustration *1 Spring *2 Ball *3 Synchronizer Shifting Key - УКАЗАНИЕ:
- Use a piece of cloth to prevent the balls and springs from flying off.
24. REMOVE NO. 3 TRANSMISSION CLUTCH HUB |
- УКАЗАНИЕ:
- Perform the same procedure as for the No. 2 clutch hub.