Топливная Система 1Nd-Tv. Топливный Фильтр Замена

Двигатель. COROLLA, AURIS. ZZE150 ZRE151,152 NDE150

Топливная Система 1Nd-Tv. COROLLA, AURIS. ZZE150 ZRE151,152 NDE150

REMOVE NO. 1 ENGINE COVER
REMOVE AIR CLEANER CAP SUB-ASSEMBLY
REMOVE AIR CLEANER CASE SUB-ASSEMBLY
REMOVE FUEL FILTER ASSEMBLY
DRAIN FUEL
REMOVE FUEL FILTER GASKET
REMOVE LEVEL WARNING SWITCH
REMOVE FUEL FILTER ELEMENT
INSTALL FUEL FILTER ELEMENT
INSTALL LEVEL WARNING SWITCH
INSTALL FUEL FILTER GASKET
INSTALL FUEL FILTER ASSEMBLY
INSTALL AIR CLEANER CASE SUB-ASSEMBLY
INSTALL AIR CLEANER CAP SUB-ASSEMBLY
INSPECT FOR FUEL LEAK
INSTALL NO. 1 ENGINE COVER

Топливный Фильтр -- Замена

1. REMOVE NO. 1 ENGINE COVER

COROLLA, AURIS. ZZE150 ZRE151,152 NDE150

Disengage the 4 pins and remove No. 1 engine cover sub-assembly.

2. REMOVE AIR CLEANER CAP SUB-ASSEMBLY

Disconnect the mass air flow meter connector.

Disconnect the No. 2 ventilation hose.

Disconnect the 2 clamps and band, and remove the air cleaner cap sub-assembly.

3. REMOVE AIR CLEANER CASE SUB-ASSEMBLY

Remove the 3 bolts and air cleaner case sub-assembly.

4. REMOVE FUEL FILTER ASSEMBLY

Disconnect the 4 fuel hoses. (without combustion heater)
1. Disconnect the No. 3 fuel hose (^*1).
2. Disconnect the No. 2 fuel hose (^*2).
3. Disconnect the No. 1 fuel hose (^*3).
4. Disconnect the No. 4 fuel hose (^*4).

Disconnect the 5 fuel hoses. (with combustion heater)
1. Disconnect the No. 3 fuel hose (^*1).
2. Disconnect the No. 2 fuel hose (^*2).
3. Disconnect the No. 1 fuel hose (^*3).
4. Disconnect the No. 4 fuel hose (^*4).
5. Disconnect the heater fuel hose (^*5).

Remove the fuel filter assembly.
1. Disconnect the level warning switch connector.
2. Remove the 2 nuts and fuel filter assembly.

5. DRAIN FUEL

Loosen the drain bolt, and drain the fuel from the fuel filter.

6. REMOVE FUEL FILTER GASKET

Disconnect the level warning switch connector and harness clamp from the fuel filter cap.

Remove the bolt and then remove the filter stay and filter gasket.

7. REMOVE LEVEL WARNING SWITCH

Clamp the fuel filter assembly in a vise.
ПРИМЕЧАНИЕ:
Be careful not to damage the fuel filter cap.

Using pliers, remove the level warning switch.
ПРИМЕЧАНИЕ:
Be careful not to damage the level warning switch.

Remove the O-ring from the level warning switch.

8. REMOVE FUEL FILTER ELEMENT

COROLLA, AURIS. ZZE150 ZRE151,152 NDE150.Топливная Система 1Nd-Tv.Топливная Система.Топливный Фильтр Замена

Using SST, remove the fuel filter element.
SST
09228-64030

9. INSTALL FUEL FILTER ELEMENT

Check and clean the installation surface of the fuel filter.

Apply fuel to the gasket of a new fuel filter element.

Lightly screw the fuel filter element into place, and tighten it until the gasket comes into contact with the seat.

Tighten the fuel filter element an additional 3/4 turn by hand.

10. INSTALL LEVEL WARNING SWITCH

Install a new O-ring to the level warning switch.

Apply fuel to the O-ring of the level warning switch.

Install the level warning switch to the fuel filter and tighten it by hand.

11. INSTALL FUEL FILTER GASKET

Install the filter gasket and filter stay to the fuel filter assembly.

Tighten the bolt.
Момент затяжки:
3.4 Н*м{35 кгс*см, 30 фунт-сила-дюймов}

12. INSTALL FUEL FILTER ASSEMBLY

Install the fuel filter assembly.
1. Install the fuel filter assembly with the 2 nuts.
  Момент затяжки:
  18 Н*м{179 кгс*см, 13 фунт-сила-футов}
2. Connect the level warning switch connector.

Connect the 4 fuel hoses. (without combustion heater)
1. Connect the No. 3 fuel hose as shown in the illustration (^*1).
2. Connect the No. 2 fuel hose as shown in the illustration (^*2).
3. Connect the No. 1 fuel hose as shown in the illustration (^*3).
4. Connect the No. 4 fuel hose as shown in the illustration (^*4).

Connect the 5 fuel hoses. (without combustion heater)
1. Connect the No. 3 fuel hose as shown in the illustration (^*1).
2. Connect the No. 2 fuel hose as shown in the illustration (^*2).
3. Connect the No. 1 fuel hose as shown in the illustration (^*3).
4. Connect the heater fuel hose as shown in the illustration (^*4).
5. Connect the No. 4 fuel hose as shown in the illustration (^*5).

13. INSTALL AIR CLEANER CASE SUB-ASSEMBLY

Install the air cleaner case sub-assembly with the 3 bolts.
Момент затяжки:
7.0 Н*м{71 кгс*см, 62 фунт-сила-дюймов}

14. INSTALL AIR CLEANER CAP SUB-ASSEMBLY

Install the air cleaner cap sub-assembly, and connect the 2 clamps and band.

Connect the No. 2 ventilation hose.

Connect the mass air flow meter connector.

15. INSPECT FOR FUEL LEAK

УКАЗАНИЕ:

Using the intelligent tester to perform Active Tests allow relays, VSVs, actuators and other items to be operated without removing any parts. This non-intrusive functional inspection can be very useful because intermittent operation may be discovered before parts or wiring is disturbed. Performing Active Tests early in troubleshooting is one way to save diagnostic time. Data List information can be displayed while performing Active Tests.

The Data List can be displayed during Active Tests.

Connect an intelligent tester to the DLC3.

Turn the ignition switch to the ON position.

Turn the tester on.

Enter the following menu items: Powertrain / Engine and ECT / Active Test.

Perform the Active Test.

Tester Display	Test Part	Control Range	Diagnostic Notes
Active the fuel leak test	Pressurize common rail internal fuel pressure, in order to see if fuel leaks	ON/OFF	Fuel pressure inside common rail pressurized to 135 MPa and engine speed increased to 2000 rpm when ON selected Above conditions preserved while test ON

16. INSTALL NO. 1 ENGINE COVER

Fit the 4 retainers and install the No. 1 engine cover.

Топливный Фильтр Замена. Corolla Auris

Топливный Фильтр -- Замена