Двигатель. COROLLA, AURIS. ZZE150 ZRE151,152 NDE150
DESCRIPTION
WIRING DIAGRAM
INSPECTION PROCEDURE
READ VALUE OF INTELLIGENT TESTER (STARTER SIGNAL)
CHECK ST RELAY (POWER SOURCE)
INSPECT ST RELAY
CHECK HARNESS AND CONNECTOR (ST RELAY - BODY GROUND)
CHECK HARNESS AND CONNECTOR (ST RELAY - CLUTCH PEDAL SWITCH)
INSPECT CLUTCH PEDAL SWITCH ASSEMBLY
CHECK HARNESS AND CONNECTOR (CLUTCH PEDAL SWITCH - IGNITION SWITCH)
INSPECT IGNITION SWITCH ASSEMBLY
INSPECT FUSE (AM1 FUSE)
CHECK HARNESS AND CONNECTOR (ST RELAY - TCM)
CHECK TCM (TMN VOLTAGE)
CHECK HARNESS AND CONNECTOR (TCM - PARK/NEUTRAL POSITION SWITCH)
INSPECT PARK/NEUTRAL POSITION SWITCH ASSEMBLY
CHECK HARNESS AND CONNECTOR (PARK/NEUTRAL POSITION SWITCH - IGNITION SWITCH)
INSPECT IGNITION SWITCH ASSEMBLY
INSPECT FUSE (AM1 FUSE)
СИСТЕМА ECD - Сигнальная цепь стартера |
DESCRIPTION
While the engine is being cranked, current flows from terminal ST1 of the ignition switch to the park/neutral position switch (for multi-mode manual transaxle) or clutch pedal switch (for manual transaxle) and also flows to terminal STA of the ECM (STA Signal).
WIRING DIAGRAM
INSPECTION PROCEDURE
- УКАЗАНИЕ:
- This chart is based on the premise that the engine can crank normally. If the engine cannot crank normally, proceed to PROBLEM SYMPTOMS TABLE (See page Нажмите здесь).
1.READ VALUE OF INTELLIGENT TESTER (STARTER SIGNAL) |
Connect the intelligent tester to the DLC3.
Turn the ignition switch to the ON position.
Turn the tester on.
Enter the following menu items: Powertrain / Engine and ECT / Data List / Starter SIG.
Read the values.
- OK:
Ignition Switch Position
| Starter Signal
|
ON
| OFF
|
START
| ON
|
OK |
|
|
|
PROCEED TO NEXT CIRCUIT INSPECTION SHOWN IN PROBLEM SYMPTOMS TABLE |
|
2.CHECK ST RELAY (POWER SOURCE) |
Remove the ST relay from the No. 5 relay block.
Measure the voltage according to the value(s) in the table below.
- Standard voltage:
Tester Connection
| Condition
| Specified Condition
|
ST relay terminal 1 - Body ground
| Engine cranking
| 9 to 14 V
|
Reinstall the ST relay.
- Result:
Result
| Proceed to
|
OK
| A
|
NG (Manual transmission)
| B
|
NG (Multi-mode manual transmission)
| C
|
Remove the ST relay from the No. 5 relay block.
Measure the resistance according to the value(s) in the table below.
- Standard resistance:
Tester Connection
| Condition
| Specified Condition
|
3 - 5
| Normal
| 10 kΩ or higher
|
3 - 5
| Battery voltage applied between terminals 1 and 2
| Below 1 Ω
|
Reinstall the ST relay.
4.CHECK HARNESS AND CONNECTOR (ST RELAY - BODY GROUND) |
Remove the ST relay from the No. 5 relay block.
Measure the resistance according to the value(s) in the table below.
- Standard resistance:
Tester Connection
| Condition
| Specified Condition
|
ST relay terminal 2 - Body ground
| Always
| Below 1 Ω
|
Reconnect the ST relay.
- Result:
Result
| Proceed to
|
OK (Manual transmission)
| A
|
OK (Multi-mode manual transmission)
| B
|
NG
| C
|
| REPAIR OR REPLACE HARNESS OR CONNECTOR (ECM - TCM) |
|
|
| REPAIR OR REPLACE HARNESS OR CONNECTOR (ST RELAY - BODY GROUND) |
|
|
A |
|
|
|
REPAIR OR REPLACE HARNESS OR CONNECTOR (ECM - CLUTCH PEDAL SWITCH) |
|
5.CHECK HARNESS AND CONNECTOR (ST RELAY - CLUTCH PEDAL SWITCH) |
Remove the ST relay from the No. 5 relay block.
Disconnect the clutch pedal switch connector.
Measure the resistance according to the value(s) in the table below.
- Standard resistance (check for open):
Tester Connection
| Condition
| Specified Condition
|
ST relay terminal 1 - A5-1
| Always
| Below 1 Ω
|
- Standard resistance (check for short):
Tester Connection
| Condition
| Specified Condition
|
ST relay terminal 1 or A5-1 Body ground
| Always
| 10 kΩ or higher
|
Reinstall the ST relay.
Reconnect the clutch pedal switch connector.
| REPAIR OR REPLACE HARNESS OR CONNECTOR (ST RELAY - CLUTCH PEDAL SWITCH) |
|
|
6.INSPECT CLUTCH PEDAL SWITCH ASSEMBLY |
Inspect the clutch pedal switch assembly (See page Нажмите здесь).
7.CHECK HARNESS AND CONNECTOR (CLUTCH PEDAL SWITCH - IGNITION SWITCH) |
Disconnect the clutch pedal switch connector.
Disconnect the ignition switch connector.
Measure the resistance according to the value(s) in the table below.
- Standard resistance (check for open):
Tester Connection
| Condition
| Specified Condition
|
A5-2 - E4-1 (ST1)
| Always
| Below 1 Ω
|
- Standard resistance (check for short):
Tester Connection
| Condition
| Specified Condition
|
A5-2 or E4-1 (ST1) - Body ground
| Always
| 10 kΩ or higher
|
Reconnect the clutch pedal switch connector.
Reconnect the ignition switch connector.
| REPAIR OR REPLACE HARNESS OR CONNECTOR (CLUTCH PEDAL SWITCH - IGNITION SWITCH) |
|
|
8.INSPECT IGNITION SWITCH ASSEMBLY |
Disconnect the ignition switch connector.
Measure the resistance according to the value(s) in the table below.
- Standard resistance:
Tester Connection
| Ignition Switch Position
| Specified Condition
|
All terminals
| LOCK
| 10 kΩ or higher
|
E4-2 (AM1) - E4-1 (ST1)
| START
| Below 1 Ω
|
Reconnect the ignition switch connector.
9.INSPECT FUSE (AM1 FUSE) |
Remove the AM1 fuse from the instrument panel junction block.
Measure the resistance according to the value(s) in the table below.
- Standard resistance:
Tester Connection
| Condition
| Specified Condition
|
AM1 fuse
| Always
| Below 1 Ω
|
Reinstall the AM1 fuse.
OK |
|
|
|
REPAIR OR REPLACE HARNESS OR CONNECTOR (IGNITION SWITCH - BATTERY) |
|
10.CHECK HARNESS AND CONNECTOR (ST RELAY - TCM) |
Remove the ST relay from the No. 5 relay block.
Disconnect the TCM connector.
Measure the resistance according to the value(s) in the table below.
- Standard resistance (check for open):
Tester Connection
| Condition
| Specified Condition
|
ST relay terminal 1 - A34-4 (STRL)
| Always
| Below 1 Ω
|
- Standard resistance (check for short):
Tester Connection
| Condition
| Specified Condition
|
ST relay terminal 1 or A34-4 (STRL) - Body ground
| Always
| 10 kΩ or higher
|
Reinstall the ST relay.
Reconnect the TCM connector.
| REPAIR OR REPLACE HARNESS OR CONNECTOR (ST RELAY - TCM) |
|
|
11.CHECK TCM (TMN VOLTAGE) |
Disconnect the TCM connector.
Measure the voltage according to the value(s) in the table below.
- Standard voltage:
Tester Connection
| Condition
| Specified Condition
|
A34-3 (TMN) - Body ground
| Engine cranking
| 11 to 14 V
|
Reconnect the TCM connector.
12.CHECK HARNESS AND CONNECTOR (TCM - PARK/NEUTRAL POSITION SWITCH) |
Disconnect the TCM connector.
Disconnect the park/neutral position switch connector.
Measure the resistance according to the value(s) in the table below.
- Standard resistance (check for open):
Tester Connection
| Condition
| Specified Condition
|
A34-3 (TMN) - A13-1
| Always
| Below 1 Ω
|
- Standard resistance (check for short):
Tester Connection
| Condition
| Specified Condition
|
A34-3 (TMN) or A13-1 - Body ground
| Always
| 10 kΩ or higher
|
Reconnect the TCM connector.
Reconnect the park/neutral position switch connector.
| REPAIR OR REPLACE HARNESS AND CONNECTOR (TCM - PARK/NEUTRAL POSITION SWITCH) |
|
|
13.INSPECT PARK/NEUTRAL POSITION SWITCH ASSEMBLY |
Inspect the park/neutral position switch assembly (See page Нажмите здесь).
14.CHECK HARNESS AND CONNECTOR (PARK/NEUTRAL POSITION SWITCH - IGNITION SWITCH) |
Disconnect the park/neutral position switch connector.
Disconnect the ignition switch connector.
Measure the resistance according to the value(s) in the table below.
- Standard resistance (check for open):
Tester Connection
| Condition
| Specified Condition
|
A13-2 - E4-1 (ST1)
| Always
| Below 1 Ω
|
- Standard resistance (check for short):
Tester Connection
| Condition
| Specified Condition
|
A13-2 or E4-1 (ST1) - Body ground
| Always
| 10 kΩ or higher
|
Reconnect the park/neutral position switch connector.
Reconnect the ignition switch connector.
| REPAIR OR REPLACE HARNESS OR CONNECTOR (PARK/NEUTRAL POSITION SWITCH - IGNITION SWITCH) |
|
|
15.INSPECT IGNITION SWITCH ASSEMBLY |
Disconnect the ignition switch assembly connector.
Measure the resistance according to the value(s) in the table below.
- Standard resistance:
Tester Connection
| Ignition Switch Position
| Specified Condition
|
All terminals
| LOCK
| 10 kΩ or higher
|
E4-2 (AM1) - E4-1 (ST1)
| START
| Below 1 Ω
|
Reconnect the ignition switch assembly connector.
16.INSPECT FUSE (AM1 FUSE) |
Remove the AM1 fuse from the instrument panel junction block.
Measure the resistance according to the value(s) in the table below.
- Standard resistance:
Tester Connection
| Condition
| Specified Condition
|
AM1 fuse
| Always
| Below 1 Ω
|
Reinstall the AM1 fuse.
OK |
|
|
|
REPAIR OR REPLACE HARNESS OR CONNECTOR (IGNITION SWITCH ASSEMBLY - BATTERY) |
|