Головка Блока Цилиндров Замена. Corolla Auris

Двигатель. COROLLA, AURIS. ZZE150 ZRE151,152 NDE150
Механическая Часть Двигателя 2Zr-Fe. COROLLA, AURIS. ZZE150 ZRE151,152 NDE150

  1. REPLACE INTAKE VALVE GUIDE BUSH

  2. REPLACE EXHAUST VALVE GUIDE BUSH

  3. REPLACE RING PIN

  4. REPLACE STUD BOLT


Головка Блока Цилиндров -- Замена



1. REPLACE INTAKE VALVE GUIDE BUSH
  1. Heat the cylinder head to 80 to 100°C (176 to 212°F).

  1. Place the cylinder head on wooden blocks.



    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150.Механическая Часть Двигателя 2Zr-Fe.Двигатель.Головка Блока Цилиндров  Замена
  1. Using SST and a hammer, tap out the guide bush.

    SST
    09201-10000(09201-01050)
    09950-70010(09951-07100)


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150
  1. Using a caliper gauge, measure the bush bore diameter of the cylinder head.

    Cylinder bore diameter:
    10.285 to 10.306 mm (0.4049 to 0.4057 in.)
    Select a new guide bush (STD or O/S 0.05):
    Bush Size
    Bush Bore Diameter
    STD
    10.285 to 10.306 mm (0.4049 to 0.4057 in.)
    O/S 0.05
    10.335 to 10.356 mm (0.4069 to 0.4077 in.)
    If the bush bore diameter of the cylinder head is greater than 10.306 mm (0.4057 in.), machine the bush bore to the dimension of 10.335 to 10.356 mm (0.4069 to 0.4077 in.) to install an O/S 0.05 valve guide bush. If the bush bore diameter of the cylinder head is greater than 10.356 mm (0.4077 in.), replace the cylinder head.
  1. Heat the cylinder head to 80 to 100°C (176 to 212°F).

  1. Place the cylinder head on wooden blocks.



    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150.Механическая Часть Двигателя 2Zr-Fe.Двигатель.Головка Блока Цилиндров  Замена
  1. Using SST and a hammer, tap in a new guide bush to the specified protrusion height.

    SST
    09201-10000(09201-01050)
    09950-70010(09951-07100)
    Protrusion height:
    9.9 to 10.3 mm (0.3898 to 0.4055 in.)


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150
  1. Using a sharp 5.5 mm reamer, ream the guide bush to obtain the standard clearance between the guide bush and valve stem.

    Standard oil clearance:
    0.025 to 0.060 mm (0.0010 to 0.0024 in.)


2. REPLACE EXHAUST VALVE GUIDE BUSH
  1. Heat the cylinder head to 80 to 100°C (176 to 212°F).

  1. Place the cylinder head on wooden blocks.



    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150.Механическая Часть Двигателя 2Zr-Fe.Двигатель.Головка Блока Цилиндров  Замена
  1. Using SST and a hammer, tap out the guide bush.

    SST
    09201-10000(09201-01050)
    09950-70010(09951-07100)


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150
  1. Using a caliper gauge, measure the bush bore diameter of the cylinder head.

    Diameter:
    10.285 to 10.306 mm (0.4049 to 0.4057 in.)
    Select a new guide bush (STD or O/S 0.05):
    Bush Size
    Bush Bore Diameter
    STD
    10.285 to 10.306 mm (0.4049 to 0.4057 in.)
    O/S 0.05
    10.335 to 10.356 mm (0.4069 to 0.4077 in.)
    If the bush bore diameter of the cylinder head is greater than 10.306 mm (0.4057 in.), machine the bush bore to the dimension of 10.335 to 10.356 mm (0.4069 to 0.4077 in.) to install an O/S 0.05 valve guide bush. If the bush bore diameter of the cylinder head is greater than 10.356 mm (0.4077 in.), replace the cylinder head.
  1. Heat the cylinder head to 80 to 100°C (176 to 212°F).

  1. Place the cylinder head on wooden blocks.



    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150.Механическая Часть Двигателя 2Zr-Fe.Двигатель.Головка Блока Цилиндров  Замена
  1. Using SST and a hammer, tap in a new guide bush to the specified protrusion height.

    SST
    09201-10000(09201-01050)
    09950-70010(09951-07100)
    Protrusion height:
    11.15 to 11.55 mm (0.4390 to 0.4547 in.)


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150
  1. Using a sharp 5.5 mm reamer, ream the guide bush to obtain the standard clearance between the guide bush and valve stem.

    Standard oil clearance:
    0.030 to 0.065 mm (0.0012 to 0.0026 in.)


3. REPLACE RING PIN
ПРИМЕЧАНИЕ:
It is not necessary to remove the ring pin unless it is being replaced.
  1. Remove the ring pins.



    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150.Механическая Часть Двигателя 2Zr-Fe.Двигатель.Головка Блока Цилиндров  Замена
  1. Using a plastic-faced hammer, tap in a new ring pin to the specified protrusion height.

    Protrusion height:
    6.5 to 7.5 mm (0.26 to 0.30 in.)


4. REPLACE STUD BOLT
ПРИМЕЧАНИЕ:
If the stud bolt is deformed or the threads are damaged, replace it.
  1. Remove the stud bolts.



  1. Using an E8 "TORX" socket, install the stud bolts.


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150.Механическая Часть Двигателя 2Zr-Fe.Двигатель.Головка Блока Цилиндров  Замена

    Момент затяжки:
    9.5 Н*м{97 кгс*см, 84 фунт-сила-дюймов}