Масляный Насос Снятие. Corolla Auris

Двигатель. COROLLA, AURIS. ZZE150 ZRE151,152 NDE150
Система Смазки 2Zr-Fe. COROLLA, AURIS. ZZE150 ZRE151,152 NDE150

  1. REMOVE ENGINE ASSEMBLY WITH TRANSAXLE

  2. REMOVE REAR ENGINE MOUNTING INSULATOR

  3. REMOVE ENGINE HANGER

  4. REMOVE FLYWHEEL HOUSING SIDE COVER

  5. REMOVE STARTER ASSEMBLY

  6. REMOVE MANUAL TRANSAXLE ASSEMBLY (for Manual Transaxle)

  7. REMOVE AUTOMATIC TRANSAXLE ASSEMBLY (for Automatic Transaxle)

  8. REMOVE CLUTCH COVER ASSEMBLY (for Manual Transaxle)

  9. REMOVE CLUTCH DISC ASSEMBLY (for Manual Transaxle)

  10. REMOVE FLYWHEEL SUB-ASSEMBLY (for Manual Transaxle)

  11. REMOVE DRIVE PLATE AND RING GEAR SUB-ASSEMBLY (for Automatic Transaxle)

  12. REMOVE ENGINE WIRE

  13. INSTALL ENGINE STAND

  14. REMOVE INTAKE MANIFOLD

  15. REMOVE FUEL TUBE SUB-ASSEMBLY

  16. REMOVE FUEL DELIVERY PIPE SUB-ASSEMBLY

  17. REMOVE FUEL INJECTOR ASSEMBLY

  18. REMOVE IGNITION COIL ASSEMBLY

  19. REMOVE OIL LEVEL GAGE SUB-ASSEMBLY

  20. REMOVE NO. 1 EXHAUST MANIFOLD HEAT INSULATOR

  21. REMOVE MANIFOLD STAY

  22. REMOVE EXHAUST MANIFOLD

  23. REMOVE VENTILATION HOSE

  24. REMOVE NO. 3 WATER BY-PASS HOSE

  25. REMOVE NO. 1 WATER BY-PASS PIPE

  26. REMOVE WATER BY-PASS HOSE

  27. REMOVE WATER INLET HOSE

  28. REMOVE WATER INLET

  29. REMOVE THERMOSTAT

  30. REMOVE RADIO SETTING CONDENSER

  31. REMOVE CYLINDER HEAD COVER SUB-ASSEMBLY

  32. REMOVE CYLINDER HEAD COVER GASKET

  33. SET NO. 1 CYLINDER TO TDC / COMPRESSION

  34. REMOVE CRANKSHAFT PULLEY

  35. REMOVE NO. 1 CHAIN TENSIONER ASSEMBLY

  36. REMOVE TIMING CHAIN COVER SUB-ASSEMBLY

  37. REMOVE CHAIN TENSIONER SLIPPER

  38. REMOVE NO. 1 CHAIN VIBRATION DAMPER

  39. REMOVE CHAIN SUB-ASSEMBLY

  40. REMOVE NO. 2 CHAIN VIBRATION DAMPER

  41. REMOVE CRANKSHAFT TIMING SPROCKET

  42. REMOVE NO. 2 CHAIN SUB-ASSEMBLY

  43. REMOVE NO. 1 CRANKSHAFT POSITION SENSOR PLATE

  44. REMOVE NO. 2 OIL PAN SUB-ASSEMBLY

  45. REMOVE OIL PUMP ASSEMBLY


Масляный Насос -- Снятие



1. REMOVE ENGINE ASSEMBLY WITH TRANSAXLE
(See page Нажмите здесь).


2. REMOVE REAR ENGINE MOUNTING INSULATOR


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150
  1. Remove the bolt and nut, and separate the rear engine mounting insulator.



3. REMOVE ENGINE HANGER
  1. Remove the air fuel ratio sensor bracket.



    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150
  1. Install the 2 engine hangers with the 2 bolts.

    Момент затяжки:
    43 Н*м{439 кгс*см, 32 фунт-сила-футов}
    Part Name
    Part No.
    No. 1 engine hanger
    12281-37020
    No. 2 engine hanger
    12282-37010
    Bolt
    91552-81050


4. REMOVE FLYWHEEL HOUSING SIDE COVER


5. REMOVE STARTER ASSEMBLY


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150
  1. Separate the 2 harness clamps.

  1. Remove the bolt and wire harness bracket.



    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150
  1. Remove the terminal cap.

  1. Remove the nut and terminal 30.

  1. Disconnect the connector.

  1. Remove the 2 bolts and starter assembly.



6. REMOVE MANUAL TRANSAXLE ASSEMBLY (for Manual Transaxle)
УКАЗАНИЕ:
See page Нажмите здесь for C66


7. REMOVE AUTOMATIC TRANSAXLE ASSEMBLY (for Automatic Transaxle)
УКАЗАНИЕ:
See page Нажмите здесь for U341E


8. REMOVE CLUTCH COVER ASSEMBLY (for Manual Transaxle)


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150.Система Смазки 2Zr-Fe.Система Смазки.Масляный Насос  Снятие
  1. Совместите метки на кожухе сцепления в сборе и маховике.

  1. Ослабьте все установочные болты, отворачивая их за одну операцию на один оборот, пока не ослабнет натяжение пружины.

  1. Выверните установочные болты и снимите кожух сцепления.

    ПРИМЕЧАНИЕ:
    Будьте осторожны, не уроните ведомый диск сцепления.


9. REMOVE CLUTCH DISC ASSEMBLY (for Manual Transaxle)
ПРИМЕЧАНИЕ:
Не допускайте попадания масла и посторонних материалов на вкладыш ведомого диска сцепления в сборе, нажимной диск сцепления и поверхность маховика в сборе.


10. REMOVE FLYWHEEL SUB-ASSEMBLY (for Manual Transaxle)


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150.Система Смазки 2Zr-Fe.Система Смазки.Масляный Насос  Снятие
  1. Using SST, hold the crankshaft.

    SST
    09213-54015(91651-60855)
    09330-00021


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150
  1. Remove the 8 bolts and the flywheel.



11. REMOVE DRIVE PLATE AND RING GEAR SUB-ASSEMBLY (for Automatic Transaxle)


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150
  1. Remove the 6 torque converter set bolts while holding the crankshaft pulley bolt with a wrench.



12. REMOVE ENGINE WIRE


13. INSTALL ENGINE STAND
  1. Set the engine on an engine stand.



14. REMOVE INTAKE MANIFOLD
  1. Remove the wire harness clamp bracket.

  1. Remove the 2 bolts and disconnect the air tube.

  1. Disconnect the ventilation hose from the intake manifold.



    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150
  1. Disconnect the 2 water by-pass hoses.



    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150
  1. Remove the 4 bolts and 2 nuts, and remove the intake manifold and intake manifold stay.

  1. Remove the gasket from the Intake manifold.



15. REMOVE FUEL TUBE SUB-ASSEMBLY


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150.Система Смазки 2Zr-Fe.Система Смазки.Масляный Насос  Снятие
  1. Remove the No. 2 fuel pipe clamp (Type A).



    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150.Система Смазки 2Zr-Fe.Система Смазки.Масляный Насос  Снятие
  1. Remove the No. 2 fuel pipe clamp (Type B).



    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150.Система Смазки 2Zr-Fe.Система Смазки.Масляный Насос  Снятие
  1. Using SST, disconnect the fuel tube sub-assembly (See page Нажмите здесь).

    SST
    09268-21010


16. REMOVE FUEL DELIVERY PIPE SUB-ASSEMBLY


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150
  1. Remove the bolt and remove the wire harness bracket.



    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150
  1. Remove the 2 bolts.



    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150
  1. Remove the bolt and the fuel delivery pipe sub-assembly.



    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150
  1. Remove the 2 No. 1 delivery pipe spacers.



17. REMOVE FUEL INJECTOR ASSEMBLY


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150
  1. Pull the 4 fuel injector assemblies out of the fuel delivery pipe sub-assembly.



    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150
  1. For reinstallation, attach a tag or label to the injector shaft.

    ПРИМЕЧАНИЕ:
    Prevent entry of foreign objects by covering the fuel injector with plastic bags.


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150
  1. Remove the 4 injector vibration insulators.



18. REMOVE IGNITION COIL ASSEMBLY
  1. Remove the 4 bolts and 4 ignition coils.



19. REMOVE OIL LEVEL GAGE SUB-ASSEMBLY


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150
  1. Remove the bolt and oil level gauge.

  1. Remove the O-ring from the oil level gauge.



20. REMOVE NO. 1 EXHAUST MANIFOLD HEAT INSULATOR


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150
  1. Remove the 4 bolts and exhaust manifold heat insulator.



21. REMOVE MANIFOLD STAY


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150
  1. Remove the 3 bolts and exhaust manifold stay.



22. REMOVE EXHAUST MANIFOLD


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150
  1. Remove the 5 bolts and exhaust manifold.



23. REMOVE VENTILATION HOSE
  1. Remove the ventilation hose.



24. REMOVE NO. 3 WATER BY-PASS HOSE


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150
  1. Separate the No. 3 water by-pass hose from the water inlet housing.



25. REMOVE NO. 1 WATER BY-PASS PIPE


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150
  1. Remove the 2 bolts and No. 1 water by-pass pipe.



26. REMOVE WATER BY-PASS HOSE
  1. Remove the clamp and water by-pass hose.



27. REMOVE WATER INLET HOSE


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150
  1. Remove the 2 clamps and water inlet hose.



28. REMOVE WATER INLET


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150
  1. Remove the 2 nuts and water inlet.



29. REMOVE THERMOSTAT


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150
  1. Remove the thermostat and gasket.

  1. Remove the gasket from the thermostat.



30. REMOVE RADIO SETTING CONDENSER


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150
  1. Remove the bolt and radio setting condenser.



31. REMOVE CYLINDER HEAD COVER SUB-ASSEMBLY


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150
  1. Remove the 13 bolts, seal washer and cylinder head cover.



    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150
  1. Remove the 3 gaskets from the camshaft bearing cap.

    ПРИМЕЧАНИЕ:
    Be careful not to drop any of the gaskets into the engine when removing the cylinder head cover because gaskets may stick to the cylinder head cover.


32. REMOVE CYLINDER HEAD COVER GASKET


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150
  1. Remove the cylinder head cover gasket.



33. SET NO. 1 CYLINDER TO TDC / COMPRESSION


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150.Система Смазки 2Zr-Fe.Система Смазки.Масляный Насос  Снятие
  1. Turn the crankshaft pulley until its groove and the timing mark "0" of the timing chain cover are aligned.

  1. Check that each timing mark of the camshaft timing gear and sprocket are aligned with each timing mark located on the No. 1 and No. 2 bearing caps as shown in the illustration. If not, turn the crankshaft by 1 revolution (360°) to align the timing marks as above.



34. REMOVE CRANKSHAFT PULLEY


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150.Система Смазки 2Zr-Fe.Система Смазки.Масляный Насос  Снятие
  1. Using SST, hold the pulley in place and loosen the pulley bolt.

    SST
    09213-54015(91651-60855)
    09330-00021


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150.Система Смазки 2Zr-Fe.Система Смазки.Масляный Насос  Снятие
  1. Using SST, remove the crankshaft pulley and pulley bolt.

    SST
    09950-50013(09951-05010,09952-05010,09953-05020,09954-05021)
    УКАЗАНИЕ:
    If necessary, remove the pulley and pulley bolt using SST.


35. REMOVE NO. 1 CHAIN TENSIONER ASSEMBLY


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150
  1. Remove the 2 nuts, bracket, tensioner and gasket.

    ПРИМЕЧАНИЕ:
    Do not turn the crankshaft without the chain tensioner.


36. REMOVE TIMING CHAIN COVER SUB-ASSEMBLY


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150
  1. Remove the 3 bolts and engine mounting bracket.



    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150
  1. Remove the 4 bolts and oil filter bracket.



    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150
  1. Remove the 2 O-rings.



    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150
  1. Remove the 19 bolts.



    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150
  1. Remove the timing chain cover by prying between the timing chain cover and cylinder head or cylinder block with a screwdriver.

    ПРИМЕЧАНИЕ:
    Be careful not to damage the contact surfaces of the timing chain cover, cylinder block, and cylinder head.
    УКАЗАНИЕ:
    Tape the screwdriver tip before use.


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150
  1. Remove the 3 O-rings.



    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150
  1. Remove the 3 bolts and water pump.



    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150
  1. Remove the gasket.



37. REMOVE CHAIN TENSIONER SLIPPER


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150
  1. Remove the chain tensioner slipper.



38. REMOVE NO. 1 CHAIN VIBRATION DAMPER


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150
  1. Remove the 2 bolts and No. 1 chain vibration damper.



39. REMOVE CHAIN SUB-ASSEMBLY


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150.Система Смазки 2Zr-Fe.Система Смазки.Масляный Насос  Снятие
  1. Hold the hexagonal portion of the camshaft with a wrench and turn the camshaft timing gear assembly counterclockwise to loosen the chain between the camshaft timing gears.

  1. With the chain loosened, release the chain from the camshaft timing gear assembly and place it on the camshaft timing gear assembly.

    УКАЗАНИЕ:
    Be sure to release the chain from the sprocket completely.
  1. Turn the camshaft clockwise to return it to the original position and remove the chain.



40. REMOVE NO. 2 CHAIN VIBRATION DAMPER


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150
  1. Remove the 2 bolts and No. 2 chain vibration damper.



41. REMOVE CRANKSHAFT TIMING SPROCKET


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150
  1. Remove the crankshaft timing sprocket.



42. REMOVE NO. 2 CHAIN SUB-ASSEMBLY
  1. Temporarily tighten the crank pulley bolt.



    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150.Система Смазки 2Zr-Fe.Система Смазки.Масляный Насос  Снятие
  1. Turn the crankshaft 90° clockwise to align the adjusting hole of the oil pump drive shaft sprocket with the groove of the oil pump.

    ПРИМЕЧАНИЕ:
    Do not rotate the crankshaft more than 90°. If the crankshaft is rotated too much without the timing chain installed, the valves may hit the pistons and cause damage.
  1. Remove the crank pulley bolt.



    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150.Система Смазки 2Zr-Fe.Система Смазки.Масляный Насос  Снятие
  1. Insert a 3 mm diameter bar into the adjusting hole of the oil pump drive shaft sprocket to lock the gear in position, and then remove the nut.



    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150
  1. Remove the bolt, chain tensioner plate, and spring.



    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150
  1. Remove the crankshaft timing sprocket, oil pump drive shaft gear, and No. 2 chain sub-assembly.



43. REMOVE NO. 1 CRANKSHAFT POSITION SENSOR PLATE


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150
  1. Remove the No. 1 crankshaft position sensor plate.



44. REMOVE NO. 2 OIL PAN SUB-ASSEMBLY


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150
  1. Remove the 10 bolts and 2 nuts.



    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150
  1. Insert the blade of SST between the crankcase and oil pan. Cut through the sealer and remove the oil pan.

    SST
    09032-00100
    ПРИМЕЧАНИЕ:
    Be careful not to damage the contact surfaces of the crankcase, chain cover, and oil pan.


45. REMOVE OIL PUMP ASSEMBLY


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150
  1. Remove the 3 bolts and oil pump.