Масляный Насос Установка. Corolla Auris

Install the oil pump with the 3 bolts.

Момент затяжки:

21 Н*м{214 кгс*см, 16 фунт-сила-футов}

Remove any old packing material and be careful not to drop any oil on the contact surfaces of the cylinder block and oil pan.

Apply a continuous bead of seal packing (Diameter 4.0 mm (0.157 in.)) as shown in the illustration.

Seal packing:

Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent

ПРИМЕЧАНИЕ:

1. Remove any oil from the contact surfaces.
   
2. Install the oil pan within 3 minutes after applying seal packing.
   
3. Do not start the engine for at least 2 hours after installing the oil pan.
   

Install the No. 2 oil pan with the 10 bolts and 2 nuts.

Момент затяжки:

10 Н*м{102 кгс*см, 7 фунт-сила-футов}

Install the sensor plate with the "F" mark facing forward.

Set the crankshaft key as shown in the illustration.

Turn the drive shaft so that the cutout faces right horizontal position.

Align the yellow mark links with the timing marks of each gear as shown in the illustration.

Install the sprockets onto the crankshaft and oil pump shaft with the chain on the gears.

Temporarily tighten the oil pump drive shaft sprocket with the nut.

Insert the damper spring into the adjusting hole, and then install the chain tensioner plate with the bolt.

Момент затяжки:

10 Н*м{102 кгс*см, 7 фунт-сила-футов}

Align the adjusting hole of the oil pump drive shaft sprocket with the groove of the oil pump.

Insert a 4 mm diameter bar into the adjusting hole of the oil pump drive shaft gear to lock the gear in position, and then tighten the nut.

Момент затяжки:

28 Н*м{286 кгс*см, 21 фунт-сила-футов}

Install the crankshaft timing sprocket.

Install the No. 1 chain vibration damper with the 2 bolts.

Момент затяжки:

21 Н*м{214 кгс*см, 16 фунт-сила-футов}

Install the No. 2 chain vibration damper with the 2 bolts.

Момент затяжки:

10 Н*м{102 кгс*см, 7 фунт-сила-футов}

Check the No. 1 cylinder TDC/compression.

1. Temporarily tighten the crankshaft pulley bolt.
   





2. Turn the crankshaft counterclockwise to position the timing gear key to the top.
   

3. Remove the crankshaft pulley bolt.
   





4. Check the timing marks on each camshaft timing gear.
   

Align the mark plate (orange) with the timing mark as shown in the illustration and install the chain.

УКАЗАНИЕ:

1. Be sure to position the mark plate at the front of the engine.
   
2. The mark plate on the camshaft side is colored orange.
   
3. Do not pass the chain around the sprocket of the camshaft timing gear assembly. Only place it on the sprocket.
   
4. Pass the chain through the No. 1 vibration damper.
   

Place the chain on the crankshaft without passing it around the shaft.

Hold the hexagonal portion of the camshaft with a wrench and turn the camshaft timing gear assembly counterclockwise to align the mark plate (orange) and timing mark.

УКАЗАНИЕ:

1. Be sure to position the mark plate at the front of the engine.
   
2. The mark plate on the camshaft side is colored orange.
   

Hold the hexagonal portion of the camshaft with a wrench and turn the camshaft timing gear assembly clockwise.

УКАЗАНИЕ:

To tension the chain, slowly turn the camshaft timing gear assembly clockwise to prevent the chain from being misaligned.

Align the mark plate (yellow) and timing mark and install the chain to the crankshaft timing gear.

УКАЗАНИЕ:

The mark plate on the crankshaft side is colored yellow.

Recheck each timing mark at TDC/compression.

Install the chain tensioner slipper.

Remove any old packing (FIPG) material and be careful not to drop any oil on the contact surfaces of the timing chain cover, cylinder head, and cylinder block.

Install 3 new O-rings.

Apply seal packing as shown in the illustration.

Seal packing:

Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent

Seal diameter:

3.0 mm (0.118 in.)

ПРИМЕЧАНИЕ:

1. Remove any oil from the contact surface.
   
2. Install the chain cover within 3 minutes after applying seal packing.
   
3. Do not start the engine for at least 2 hours after installing the timing chain cover sub-assembly.
   

Apply seal packing to the timing chain cover in a continuous line as shown in the following illustration.

ПРИМЕЧАНИЕ:

1. When the contact surfaces are wet, wipe them with oil-free cloth before applying seal packing.
   
2. Install the chain cover within 3 minutes and tighten the bolts within 15 minutes after applying seal packing.
   
3. Do not start the engine for at least 2 hours after installing.
   

Apply seal packing as follows:

Area	Seal Packing Diameter	Application Position from Inside Seal Line	Seal packing
Continuous Line Area	3.0 mm (0.118 in.)	2.5 mm (0.098 in.)	Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent
Dashed Line Area	4.0 mm (0.156 in.)	3.0 mm (0.118 in.)	Toyota Genuine Seal Packing Black 1282B, Three Bond 1282B or equivalent

Install the timing chain cover.

Install a new gasket.

ПРИМЕЧАНИЕ:

Remove any oil from the contact surface.

Install the water pump with the 3 bolts.

Момент затяжки:

21 Н*м{214 кгс*см, 16 фунт-сила-футов}

Install the engine mounting bracket with the 3 bolts.

ПРИМЕЧАНИЕ:

1. Install the mounting bracket within 10 minutes after installing the chain cover.
   
2. Do not start the engine for at least 2 hours after installation.
   

Bolt length:

Item	Length
Bolt	80 mm (3.15 in.)

Install 2 new O-rings.

Temporarily tighten the oil filter bracket with the 4 bolts.

ПРИМЕЧАНИЕ:

1. Install the oil filter bracket within 10 minutes after installing the chain cover.
   
2. Do not start the engine for at least 2 hours after installation.
   

Bolt length:

Item	Length
Bolt	35 mm (1.38 in.)

Apply adhesive to the threads of the bolt E.

Adhesive:

Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent

Install the timing chain cover with the 26 bolts as shown in the illustration.

Момент затяжки:

Bolt A, E:

21 Н*м{214 кгс*см, 16 фунт-сила-футов}

Bolt B:

43 Н*м{439 кгс*см, 32 фунт-сила-футов}

Bolt C:

43 Н*м{439 кгс*см, 32 фунт-сила-футов}

Bolt D:

10 Н*м{102 кгс*см, 7 фунт-сила-футов}

ПРИМЕЧАНИЕ:

1. When the contact surfaces are wet, wipe them with oil-free cloth before applying seal packing.
   
2. Install the chain cover within 3 minutes and tighten the bolts within 15 minutes after applying the seal packing.
   
3. Do not start the engine for at least 2 hours after installing.
   

Bolt length:

Item	Length
Bolt A, E	35 mm (1.38 in.)
Bolt B	55 mm (2.16 in.)
Bolt C	80 mm (3.15 in.)
Bolt D	40 mm (1.57 in.)

Align the pulley set key with the key groove of the pulley.

Using SST, hold the pulley in place and tighten the bolt.

SST

09213-54015(91651-60855)
09330-00021

Момент затяжки:

190 Н*м{1940 кгс*см, 140 фунт-сила-футов}

Release the ratchet pawl, then fully push in the plunger and hook the hook to the pin so that the plunger is in the position shown in the illustration.

ПРИМЕЧАНИЕ:

Make sure that the cam engages the first tooth of the plunger to allow the hook to pass over the pin.

Install a new gasket, bracket and the No. 1 chain tensioner with the 2 nuts.

Момент затяжки:

10 Н*м{102 кгс*см, 7 фунт-сила-футов}

ПРИМЕЧАНИЕ:

If the hook releases the plunger while the chain tensioner is being installed, set the hook again.

Turn the crankshaft counterclockwise, then disconnect the plunger knock pin from the hook.

Turn the crankshaft clockwise, then check that the plunger is extended.

Install a new gasket on the thermostat.

Install the thermostat to the water inlet.

ПРИМЕЧАНИЕ:

The jiggle valve may be set within 10° on either side of the prescribed position.

Install the water inlet with the 2 nuts.

Момент затяжки:

10 Н*м{102 кгс*см, 7 фунт-сила-футов}

Install the gasket to the cylinder head cover.

ПРИМЕЧАНИЕ:

Remove any oil from the contact surface.

Install 3 new gaskets to the No. 1 camshaft bearing cap.

Apply seal packing as shown the illustration.

Seal packing:

Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent

ПРИМЕЧАНИЕ:

1. Remove any oil from the contact surface.
   
2. Install the cylinder head cover within 3 minutes and tighten the bolts within 15 minutes after applying seal packing.
   
3. Do not start the engine for at least 2 hours after the installation.
   

Install the cylinder head cover with a new seal washer and the 13 bolts.

Момент затяжки:

10 Н*м{102 кгс*см, 7 фунт-сила-футов}

Install the radio setting condenser with the bolt.

Момент затяжки:

10 Н*м{102 кгс*см, 7 фунт-сила-футов}

Install a new gasket on the thermostat.

Install the thermostat to the water inlet.

ПРИМЕЧАНИЕ:

The jiggle valve may be set within 10° on either side of the prescribed position.

Install the water inlet with the 2 nuts.

Момент затяжки:

10 Н*м{102 кгс*см, 7 фунт-сила-футов}

Install the water inlet hose with the 2 clamps.

Install the water by-pass hose with the clamp.

Install the No. 1 water by-pass pipe with the 2 bolts.

Момент затяжки:

21 Н*м{214 кгс*см, 16 фунт-сила-футов}

Connect the No. 3 water by-pass hose to the water inlet housing.

Install the ventilation hose.

Install a new gasket onto the exhaust manifold.

Install the exhaust manifold with the 5 nuts.

Момент затяжки:

21 Н*м{214 кгс*см, 16 фунт-сила-футов}

Install the manifold stay with the 3 bolts.

Момент затяжки:

43 Н*м{439 кгс*см, 32 фунт-сила-футов}

Install the exhaust manifold heat insulator with the 4 bolts.

Момент затяжки:

12 Н*м{122 кгс*см, 9 фунт-сила-футов}

Apply engine oil to a new O-ring.

Install the oil level gauge with the bolt through a new O-ring.

Момент затяжки:

21 Н*м{214 кгс*см, 16 фунт-сила-футов}

Install the 4 ignition coils with the 4 bolts.

Момент затяжки:

10 Н*м{102 кгс*см, 7 фунт-сила-футов}

Install a new injector vibration insulator to the fuel injector assembly.

Apply a light coat of gasoline or spindle oil to the contact surfaces of the the O-ring of the fuel injector assembly.

While turning the fuel injector assembly left and right, install it onto the fuel delivery pipe sub-assembly.

ПРИМЕЧАНИЕ:

1. Do not twist the O-ring.
   
2. After installing the fuel injectors, check that they turn smoothly. If not, replace the O-ring with a new one.
   

Install the 2 No. 1 delivery pipe spacers onto the cylinder head.

ПРИМЕЧАНИЕ:

Install the No. 1 delivery pipe spacers in the correct direction.

Install the fuel delivery pipe sub-assembly with the 4 fuel injector assemblies then temporarily install the 2 bolts.

ПРИМЕЧАНИЕ:

1. Do not drop the fuel injectors when installing the fuel delivery pipe sub-assembly.
   
2. Check that the fuel injector assemblies rotate smoothly after installing the fuel delivery pipe sub-assembly.
   

Tighten the 2 bolts to the specified torque.

Момент затяжки:

21 Н*м{214 кгс*см, 15 фунт-сила-футов}

Install the bolt to secure the fuel delivery pipe sub-assembly.

Момент затяжки:

21 Н*м{214 кгс*см, 15 фунт-сила-футов}

Install the wire harness bracket with the bolt.

Insert the fuel tube sub-assembly connector into the fuel delivery pipe until a "click" sound can be heard.

ПРИМЕЧАНИЕ:

1. Check that there are no scratches or foreign matter around the disconnected parts of the fuel tube connector and pipe before performing this work.
   
2. After connecting the fuel tube, check that the fuel tube connector and pipe are securely connected by pulling them.
   

Install a new No. 2 fuel pipe clamp (Type B).

Install a new No. 2 fuel pump clamp (Type A).

Install a new gasket to the intake manifold.

Install the intake manifold and intake manifold stay with the 3 bolts and 2 nuts.

Момент затяжки:

28 Н*м{286 кгс*см, 21 фунт-сила-футов}

Connect the 2 water by-pass hoses.

Connect the ventilation hose to the intake manifold.

Install the air tube with the 2 bolts.

Момент затяжки:

10 Н*м{102 кгс*см, 7 фунт-сила-футов}

install the wire harness bracket.

Момент затяжки:

10 Н*м{102 кгс*см, 7 фунт-сила-футов}

Attach the sling device and the engine with the chain block.

Remove the engine from the engine stand.

Using SST, hold the crankshaft.

SST

09213-54015(91651-60855)
09330-00021

Apply adhesive to the 2 or 3 end threads of the new bolts.

Adhesive:

Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent

Using several steps, uniformly install and tighten the 8 bolts in the sequence shown in the illustration.

Момент затяжки:

49 Н*м{500 кгс*см, 36 фунт-сила-футов}

Mark the front of the bolts with paint.

Retighten the 8 bolts by 90° in the same sequence.

Check that the paint marks are now at a 90° angle to the front.

Check that the crankshaft turns smoothly.

Apply a few drops of adhesive to 2 threads on the tip of the 6 torque converter clutch mounting bolts.

Adhesive:

Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent

Install the 6 torque converter set bolts while holding the crankshaft pulley bolt with a wrench.

Момент затяжки:

28 Н*м{286 кгс*см, 21 фунт-сила-футов}

ПРИМЕЧАНИЕ:

First install the black colored bolt, and then install the remaining 5 bolts.

Вставьте SST в ведомый диск сцепления, а затем полученный узел – в маховик.

SST

09301-00110

ПРИМЕЧАНИЕ:

Следите за тем, чтобы ведомый диск сцепления был вставлен правильной стороной.

Совместите метки на кожухе сцепления в сборе и маховике в сборе.

Равномерно затяните 6 болтов в последовательности, показанной на рисунке, начиная с болта, который расположен сверху около штифта.

Момент затяжки:

19 Н*м{195 кгс*см, 14 фунт-сила-футов}

УКАЗАНИЕ:

1. Заворачивайте болты равномерно, по одному, в последовательности, показанной на рисунке.
   
2. Убедитесь, что диск располагается по центру, а затем, слегка перемещая SST вверх-вниз и вправо-влево, затяните болты.
   

SST

09301-00110

С помощью индикатора часового типа с роликовым датчиком проверьте смещение конца диафрагменной пружины.

Максимальное смещение:

0,9 мм (0,035 дюйма)

Если смещение конца диафрагменной пружины не соответствует требованиям, отрегулируйте его с помощью SST.

SST

09333-00013

Install the starter assembly with the 2 bolts.

Момент затяжки:

37 Н*м{377 кгс*см, 27 фунт-сила-футов}

Connect the connector.

Connect terminal 30 with the nut.

Момент затяжки:

9.8 Н*м{100 кгс*см, 87 фунт-сила-дюймов}

Close the terminal cap.

Install the wire harness bracket with the bolt.

Момент затяжки:

8.4 Н*м{85 кгс*см, 74 фунт-сила-дюймов}

Install the 2 harness clamps.

Install the rear engine mounting insulator to the engine mounting bracket with the through bolt.

Момент затяжки:

95 Н*м{969 кгс*см, 70 фунт-сила-футов}