Топливный Бак Установка. Corolla Auris

Install the No. 1 charcoal canister outlet hose to the fuel tank.

Fit the No. 1 charcoal canister outlet hose with the clamp.

Install the fuel tank main tube sub-assembly to the fuel tank.

Install the No. 1 fuel evaporation tube sub-assembly to the fuel tank.

УКАЗАНИЕ:

After installing the fuel tank main tube sub-assembly and No. 1 fuel evaporation tube sub-assembly, check that the fuel tank main tube sub-assembly is positioned above the No. 1 fuel evaporation tube sub-assembly.

Install a new No. 1 fuel tank cushion and 3 new No. 2 cushions as shown in the illustration.

Support the fuel tank using an engine lifter.

Raise the engine lifter, then install the fuel tank to the vehicle.

ПРИМЕЧАНИЕ:

1. Do not drop the fuel tank.
   
2. When installing the fuel tank, tilt it slightly to prevent it from interfering with the suspension arm or other surrounding parts.
   

Temporarily install the fuel tank with 4 new bolts.

Temporarily tighten bolt 1 and then fully tighten the bolts in the following order: bolt 2, bolt 1, bolt 3, and bolt 4.

Момент затяжки:

39 Н*м{400 кгс*см, 29 фунт-сила-футов}

Connect the parking brake cable assembly with the 2 bolts.

Момент затяжки:

6.0 Н*м{61 кгс*см, 53 фунт-сила-дюймов}

Align the fuel tube connector with the pipe, push the fuel tube connector in until the retainer makes a "click" sound, then lock the cover of the connector.

ПРИМЕЧАНИЕ:

1. Check that there are no scratches or foreign objects around the connected part of the fuel tube connector and pipe before starting this step.
   
2. After connecting the fuel tank main tube sub-assembly, check that the fuel tank main tube sub-assembly is securely connected by pulling on the fuel tube connector.
   

Push in the tube connector to the fuel pipe and install the retainer.

ПРИМЕЧАНИЕ:

1. Check if there is any damage or foreign objects on the connected part of the fuel pipe.
   
2. After connecting, check if the fuel pipe and the connector are securely connected by pulling on them.
   

Connect the fuel tank to filler pipe hose to the fuel tank as shown in the illustration, then fit it with the clamp.

Connect the fuel tank breather tube to the fuel tank as shown in the illustration.

Connect the No. 1 charcoal canister outlet hose.

ПРИМЕЧАНИЕ:

After connecting the breather tube and No. 1 charcoal canister outlet hose, check that the evaporation vent tube clamp is securely connected to the fuel tank.

Install the No. 1 fuel tank protector sub-assembly with the 3 bolts and the nut. Tighten the bolts and nut in the following order: bolt 1, bolt 2, bolt 3, and nut 4.

Момент затяжки:

5.5 Н*м{56 кгс*см, 49 фунт-сила-дюймов}

Install the rear floor side member brace sub-assembly with the 4 bolts.

Момент затяжки:

54 Н*м{551 кгс*см, 40 фунт-сила-футов}

Install the rear floor side member cover LH with the nut, grommet and 2 bolts.

Момент затяжки:

5.4 Н*м{55 кгс*см, 48 фунт-сила-дюймов}

Install the rear floor side member cover RH with the nut, grommet and 2 bolts.

Момент затяжки:

5.4 Н*м{55 кгс*см, 48 фунт-сила-дюймов}

Inspect the fuel pump gauge retainer.

1. Install the fuel pump gauge retainer to the fuel tank by hand with the fuel suction tube assembly disconnected.
   

   1. If the fuel pump gauge retainer can be turned 180° or more by hand, reuse the retainer.
      
   2. If the fuel pump gauge retainer cannot be turned 180° or more by hand, use a fuel pump gauge retainer that is available as a supply part.
      

   УКАЗАНИЕ:

   1. Check that there is no damage, dent, foreign matter, or other defect on the threads of the fuel tank.
      

Install a new gasket onto the fuel tank.

Set the fuel suction tube to the fuel tank.

ПРИМЕЧАНИЕ:

Make sure that the fuel sender gauge arm does not bend.

Align the protrusion of the fuel suction tube with the notch of the fuel tank.

While holding the fuel suction tube assembly by hand to prevent it from tilting, align the starting marks on the fuel pump gauge retainer and fuel tank and tighten the fuel pump gauge retainer 180° by hand.

УКАЗАНИЕ:

1. Check that there is no damage, dent, foreign matter, or other defect on the threads of the fuel tank.
   
2. The diameter of a supplied fuel pump gauge retainer is larger than that of the factory-installed retainer, anticipating that the fuel tank swells and expands over time. If the diameter of the factory-installed retainer is too small to reinstall, use a supplied fuel pump gauge retainer.
   

Using a 6 mm socket hexagon wrench, set SST to the fuel pump gauge retainer.

SST

09808-14020(09808-01410,09808-01420,09808-01430)

ПРИМЕЧАНИЕ:

Do not use any other tools such as a screwdriver.

УКАЗАНИЕ:

1. Insert the notch of SST into the rib of the fuel pump gauge retainer.
   
2. While setting SST, hold the fuel suction tube assembly by hand to prevent the gasket from separating from the fuel suction tube.
   

Tighten the fuel pump gauge retainer approximately 1.5 turns from the starting mark on the fuel tank so that the starting mark on the retainer comes within the range shown in the illustration.

SST

09808-14020(09808-01410,09808-01420,09808-01430)

ПРИМЕЧАНИЕ:

Do not use any other tools such as a screwdriver.

УКАЗАНИЕ:

Insert the notch of SST into the rib of the fuel pump gauge retainer.

Connect the No. 2 fuel tank evaporation tube to the fuel suction tube assembly.

Connect the No. 1 charcoal canister outlet hose to the fuel suction tube assembly.

УКАЗАНИЕ:

After connecting the No. 2 fuel tank evaporation tube and No. 1 charcoal canister outlet hose, check that the No. 2 fuel tank evaporation tube is positioned below the No. 1 charcoal canister outlet hose.

Connect the No. 1 fuel evaporation tube sub-assembly to the fuel suction tube assembly with the clip.

Push the fuel tube joint in the plug of the fuel suction plate, then install the tube joint clip.

ПРИМЕЧАНИЕ:

1. Check that there are no scratches or foreign objects around the connected part of the fuel tube joint and plug before performing this work.
   
2. Check that the fuel tube joint is securely inserted to the end.
   
3. Check that the tube joint clip is on the collar of the fuel tube joint.
   
4. After installing the tube joint clip, check that the fuel tank main tube cannot be pushed out.
   

Connect the fuel pump connector.

Install the rear floor service hole cover with new butyl tape.

Установите правое заднее сиденье в сборе в салон.

ПРИМЕЧАНИЕ:

Соблюдайте осторожность, чтобы не повредить кузов автомобиля.

Закрепите заднюю часть правого заднего сиденья в сборе 2 болтами.

Момент затяжки:

Для моделей производства TMC:

42 Н*м{428 кгс*см, 31 фунт-сила-футов}

Для моделей производства TMUK, TMMT:

37 Н*м{377 кгс*см, 27 фунт-сила-футов}

Установите 2 фиксатора.

Закрепите переднюю часть правого заднего сиденья в сборе 2 болтами.

Момент затяжки:

Для моделей производства TMC:

42 Н*м{428 кгс*см, 31 фунт-сила-футов}

Для моделей производства TMUK, TMMT:

37 Н*м{377 кгс*см, 27 фунт-сила-футов}

Установите левое заднее сиденье в сборе в салон.

ПРИМЕЧАНИЕ:

Соблюдайте осторожность, чтобы не повредить кузов автомобиля.

Закрепите заднюю часть левого заднего сиденья в сборе 2 болтами.

Момент затяжки:

Для моделей производства TMC:

42 Н*м{428 кгс*см, 31 фунт-сила-футов}

Для моделей производства TMUK, TMMT:

37 Н*м{377 кгс*см, 27 фунт-сила-футов}

Установите 2 фиксатора.

Закрепите переднюю часть левого заднего сиденья в сборе 2 болтами.

Момент затяжки:

Для моделей производства TMC:

42 Н*м{428 кгс*см, 31 фунт-сила-футов}

Для моделей производства TMUK, TMMT:

37 Н*м{377 кгс*см, 27 фунт-сила-футов}

Установите 2 задних крепления подушки сиденья на спинку сиденья.

Закрепите 2 передних крепления подушки сиденья на кузове автомобиля.

Убедитесь, что подушка сиденья установлена надежно.

ПРИМЕЧАНИЕ:

При установке подушки сиденья следите за тем, чтобы пряжка ремня безопасности на оказалась под подушкой сиденья.