Радиатор Установка. Corolla Auris

Двигатель. COROLLA, AURIS. ZZE150 ZRE151,152 NDE150
Система Охлаждения 2Ad-Fhv. COROLLA, AURIS. ZZE150 ZRE151,152 NDE150

  1. INSTALL FAN SHROUD

  2. INSTALL RADIATOR ASSEMBLY

  3. CONNECT NO. 2 RADIATOR HOSE

  4. CONNECT NO. 1 RADIATOR HOSE

  5. CONNECT AIR HOSE

  6. INSTALL VACUUM TRANSMITTING HOSE ASSEMBLY

  7. INSTALL RADIATOR SUPPORT SUB-ASSEMBLY

  8. INSTALL INJECTOR DRIVER

  9. INSTALL HOOD LOCK ASSEMBLY

  10. INSTALL THERMISTOR ASSEMBLY

  11. INSTALL BATTERY TRAY

  12. INSTALL BATTERY

  13. INSTALL BATTERY CLAMP SUB-ASSEMBLY

  14. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

  15. ADD ENGINE COOLANT

  16. INSPECT FOR COOLANT LEAK

  17. INSTALL FRONT BUMPER REINFORCEMENT SUB-ASSEMBLY

  18. INSTALL FRONT BUMPER ENERGY ABSORBER

  19. INSTALL FRONT BUMPER ASSEMBLY

  20. INSTALL UPPER RADIATOR AIR DEFLECTOR

  21. INSTALL NO. 1 ENGINE UNDER COVER


Радиатор -- Установка



1. INSTALL FAN SHROUD


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150
  1. Install the fan shroud to the radiator with the 2 bolts.

    Момент затяжки:
    6.2 Н*м{63 кгс*см, 55 фунт-сила-дюймов}


2. INSTALL RADIATOR ASSEMBLY


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150
  1. Install the intercooler, lower radiator support sub-assembly LH and lower radiator support sub-assembly RH with the 8 bolts.

    Момент затяжки:
    7.0 Н*м{71 кгс*см, 62 фунт-сила-дюймов}
  1. Install the 2 radiator cushions.



    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150.Система Охлаждения 2Ad-Fhv.Система Охлаждения.Радиатор  Установка
  1. Install the vacuum hose.



    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150
  1. Install the radiator.



3. CONNECT NO. 2 RADIATOR HOSE


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150
  1. Connect the No. 2 radiator hose.



4. CONNECT NO. 1 RADIATOR HOSE


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150
  1. Connect the No. 1 radiator hose.



5. CONNECT AIR HOSE


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150.Система Охлаждения 2Ad-Fhv.Система Охлаждения.Радиатор  Установка
  1. Connect the air hoses No. 2 and No. 3.

    ПРИМЕЧАНИЕ:
    1. Check that retainer is closed when the connector is inserted.
    2. If replacing the hose, check for deposits in the intercooler and air hoses No. 2 and No. 3. If necessary, wipe up deposits.
    3. If replacing the hose, apply fresh oil to the O-ring.
    4. The connector should be inserted until a clicking sound indicating that they are completely connected is heard. Then, check that the connectors cannot be disconnected by pulling on them.
    5. Do not use a quick connector that has been dropped.


6. INSTALL VACUUM TRANSMITTING HOSE ASSEMBLY


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150
  1. Connect the vacuum transmitting hose assembly.



7. INSTALL RADIATOR SUPPORT SUB-ASSEMBLY


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150
  1. Install the radiator support sub-assembly with the 4 bolts.

    Момент затяжки:
    13 Н*м{130 кгс*см, 9 фунт-сила-футов}


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150
  1. Install the upper radiator support sub-assembly LH and upper radiator support sub-assembly RH with the 4 bolts.

    Момент затяжки:
    7.0 Н*м{71 кгс*см, 62 фунт-сила-дюймов}
  1. Install the 2 radiator cushions.



    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150
  1. Install the 2 upper radiator supports with the 2 bolts.

    Момент затяжки:
    19 Н*м{194 кгс*см, 14 фунт-сила-футов}


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150.Система Охлаждения 2Ad-Fhv.Система Охлаждения.Радиатор  Установка
  1. Install the radiator reserve tank hose to the hose clamp.



    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150.Система Охлаждения 2Ad-Fhv.Система Охлаждения.Радиатор  Установка
  1. Connect the 2 connectors and clamp.



    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150.Система Охлаждения 2Ad-Fhv.Система Охлаждения.Радиатор  Установка
  1. Install the radiator reserve tank hose to the radiator support sub-assembly with the 2 bolts and 2 clamps.

    Момент затяжки:
    5.0 Н*м{51 кгс*см, 44 фунт-сила-дюймов}


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150
  1. Connect the horn connector.



8. INSTALL INJECTOR DRIVER


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150
  1. Install the injector driver with the 4 bolts.

    Момент затяжки:
    2.0 Н*м{20 кгс*см, 18 фунт-сила-дюймов}


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150
  1. Install the injector driver assembly with the clip and 2 bolts.

    Момент затяжки:
    8.0 Н*м{82 кгс*см, 70 фунт-сила-дюймов}


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150.Система Охлаждения 2Ad-Fhv.Система Охлаждения.Радиатор  Установка
  1. Connect the 3 injector driver connectors and install the 2 clamps.



9. INSTALL HOOD LOCK ASSEMBLY
УКАЗАНИЕ:
  1. w/o Engine Hood Courtesy Switch: See page Нажмите здесь
  2. w/ Engine Hood Courtesy Switch: See page Нажмите здесь


10. INSTALL THERMISTOR ASSEMBLY


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150
  1. Install the thermistor assembly with the clip.



11. INSTALL BATTERY TRAY


12. INSTALL BATTERY


13. INSTALL BATTERY CLAMP SUB-ASSEMBLY


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150
  1. Install the battery clamp.

    Момент затяжки:
    for bolt:
    17 Н*м{168 кгс*см, 12 фунт-сила-футов}
    for nut:
    3.5 Н*м{36 кгс*см, 31 фунт-сила-дюймов}


14. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL


15. ADD ENGINE COOLANT
  1. Tighten the radiator drain cock plug.

  1. Tighten the cylinder block drain cock plug.

    Момент затяжки:
    13 Н*м{130 кгс*см, 9 фунт-сила-футов}
  1. Add TOYOTA Super Long Life Coolant (SLLC) to the radiator reservoir filler opening.

    Standard capacity:
    Item
    Specified Condition
    w/o Power heater
    7.4 liters (7.8 US qts, 6.5 lmp. qts)
    w/ Power heater
    7.8 liters (8.2 US qts, 6.8 lmp. qts)
    УКАЗАНИЕ:
    1. TOYOTA vehicles are filled with TOYOTA SLLC at the factory. In order to avoid damage to the engine cooling system and other technical problems, only use TOYOTA SLLC or similar high quality ethylene glycol based non-silicate, non-amine, non-nitrite, non-borate coolant with long-life hybrid organic acid technology (coolant with long-life hybrid organic acid technology consists of a combination of low phosphates and organic acids).
    2. Contact your TOYOTA dealer for further details.
    ПРИМЕЧАНИЕ:
    Never use water as a substitute for engine coolant.


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150.Система Охлаждения 2Ad-Fhv.Система Охлаждения.Радиатор  Установка
  1. Remove the radiator cap and air-bleeding valve and add coolant to line B of the reservoir tank.

  1. Squeeze the inlet and outlet radiator hoses several times by hand, and then check the level of the coolant.
    If the coolant level is low, add coolant.

  1. Install the cap and valve, and warm up the engine sufficiently.

  1. Bleed air from the cooling system.

    ПРИМЕЧАНИЕ:
    1. Before starting the engine, turn the A/C switch OFF.
    2. Adjust the air conditioner set temperature to MAX (HOT).
    3. Adjust the air conditioner set blower to Lo.

    1. Warm up the engine until the thermostat opens. While the thermostat is open, allow the coolant to circulate for several minutes.

      УКАЗАНИЕ:
      The thermostat opening timing can be confirmed by squeezing the inlet radiator hose by hand, and sensing vibrations when the engine coolant starts to flow inside the hose.
      ПРЕДОСТЕРЕЖЕНИЕ:
      When squeezing the radiator hose:
      1. Wear protective gloves.
      2. Be careful as the radiator hoses are hot.
      3. Keep your hands away from the radiator fan.
    2. After the engine has warmed up, run the engine using the following cycle for at least 7 minutes: at 3000 rpm for 5 seconds, at idle speed for 45 seconds. (Repeat this cycle at least 8 times.)

    3. Squeeze the inlet and outlet radiator hoses several times by hand to bleed air from the system.

      ПРЕДОСТЕРЕЖЕНИЕ:
      When squeezing the radiator hose:
      1. Wear protective gloves.
      2. Be careful as the radiator hoses are hot.
      3. Keep your hands away from the radiator fan.


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150
  1. After the engine has cooled down, check that the coolant level is between FULL and LOW.
    If the coolant level is low, add coolant to the reservoir tank FULL line.



16. INSPECT FOR COOLANT LEAK
  1. Remove the radiator reservoir cap.

    ПРЕДОСТЕРЕЖЕНИЕ:
    To avoid the danger of being burned, do not remove the radiator reservoir cap while the engine and radiator are still hot. Thermal expansion will cause hot engine coolant and steam to blow out from the radiator.


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150.Система Охлаждения 2Ad-Fhv.Система Охлаждения.Радиатор  Установка
  1. Fill the radiator with coolant, and then attach a radiator cap tester.

  1. Warm up the engine.

  1. Pump the radiator cap tester to 108 kPa (1.1 kgf/cm2, 15.6 psi), and then check that the pressure does not drop.
    If the pressure drops, check the hoses, radiator and water pump for leakage.
    If there are no signs of external coolant leaks, check the heater core, cylinder block and head.

  1. Reinstall the radiator reservoir cap.



17. INSTALL FRONT BUMPER REINFORCEMENT SUB-ASSEMBLY


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150
  1. Установите усилитель переднего бампера в сборе и закрепите его 8 болтами.

    Момент затяжки:
    50 Н*м{510 кгс*см, 37 фунт-сила-футов}


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150.Система Охлаждения 2Ad-Fhv.Система Охлаждения.Радиатор  Установка
  1. Введите в зацепление все зажимы.



18. INSTALL FRONT BUMPER ENERGY ABSORBER


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150
  1. Установите передний поглотитель энергии удара на усилитель переднего бампера.



19. INSTALL FRONT BUMPER ASSEMBLY
УКАЗАНИЕ:
See page Нажмите здесь


20. INSTALL UPPER RADIATOR AIR DEFLECTOR


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150
  1. Install the 6 clips and upper radiator air deflector.



21. INSTALL NO. 1 ENGINE UNDER COVER