Радиатор Установка. Corolla Auris

Install the fan shroud to the radiator with the 2 bolts.

Момент затяжки:

6.2 Н*м{63 кгс*см, 55 фунт-сила-дюймов}

Install the intercooler, lower radiator support sub-assembly LH and lower radiator support sub-assembly RH with the 8 bolts.

Момент затяжки:

7.0 Н*м{71 кгс*см, 62 фунт-сила-дюймов}

Install the 2 radiator cushions.

Install the vacuum hose.

Install the radiator.

Connect the No. 2 radiator hose.

Connect the No. 1 radiator hose.

Connect the air hoses No.2 and No.3.

ПРИМЕЧАНИЕ:

1. Check that retainer is closed, when the connector is inserted.
   
2. If replacing the hose, check for deposits in the intercooler and air hoses No.2 and No.3. If necessary, wipe up deposits.
   
3. If replacing the hose, apply fresh oil to the O-ring.
   
4. The connector should be inserted until a sound indicates that the installation is complete. Check that the connector cannot be disconnected by pulling after inserted.
   
5. Do not use a quick connector that has been dropped.
   

Connect the vacuum transmitting pipe sub-assembly.

Install the radiator support sub-assembly with the 4 bolts.

Момент затяжки:

13 Н*м{130 кгс*см, 9 фунт-сила-футов}

Install the upper radiator support sub-assembly LH and upper radiator support sub-assembly RH with the 4 bolts.

Момент затяжки:

7.0 Н*м{71 кгс*см, 62 фунт-сила-дюймов}

Install the 2 radiator cushions.

Install the 2 upper radiator supports with the 2 bolts.

Момент затяжки:

19 Н*м{194 кгс*см, 14 фунт-сила-футов}

Install the radiator reserve tank hose to the hose clamp.

Connect the 2 connectors and clamp.

Install the radiator reserve tank hose to the radiator support sub-assembly with the 2 bolts and 2 clamps.

Момент затяжки:

5.0 Н*м{51 кгс*см, 44 фунт-сила-дюймов}

Connect the horn connector.

Install the new nozzle seat to the cylinder head.

Install new O-rings to each injector.

Apply a light coat of engine oil to the O-rings on each injector.

Install the injectors to the cylinder head.

ПРИМЕЧАНИЕ:

Fit the injectors to the nozzle seats.

Install the nozzle holder clamp and washer as shown in the illustration.

Install the nozzle holder clamp bolts by hand.

ПРИМЕЧАНИЕ:

1. Pay attention to the mounting direction (beveled edge) of the washer.
   

1. When temporarily attaching the nozzle holder clamp and the mounting bolt, be careful not to position them at an angle.
   

УКАЗАНИЕ:

Apply a light coat of engine oil to the threads of the nozzle holder clamp bolts.

Temporarily install the No. 1, No. 2, No. 3 and No. 4 injection pipes.

Temporarily install 5 new gaskets, the leakage pipe, bolt and 5 union bolts.

Tighten the 4 nozzle holder clamp bolts.

Момент затяжки:

25 Н*м{255 кгс*см, 18 фунт-сила-футов}

Remove the 4 injection pipes.

Нанесите на рабочие поверхности трения замка универсальную консистентную смазку.

Установите замок капота в сборе и закрепите его 3 болтами.

Момент затяжки:

Центровочный болт:

7,5 Н*м{77 кгс*см, 66 фунт-сила-дюймов}

Стандартный болт:

8,0 Н*м{82 кгс*см, 71 фунт-сила-дюймов}

Подсоедините трос управления замком капота.

Install the thermistor assembly with the clip.

Install the battery clamp.

Момент затяжки:

for bolt:

17 Н*м{168 кгс*см, 12 фунт-сила-футов}

for nut:

3.5 Н*м{36 кгс*см, 31 фунт-сила-дюймов}

Tighten the radiator drain cock plug.

Tighten the cylinder block drain cock plug.

Момент затяжки:

13 Н*м{130 кгс*см, 9 фунт-сила-футов}

Add TOYOTA Super Long Life Coolant (SLLC) to the radiator reservoir filler opening.

Standard capacity:

Item	Specified Condition
w/o Power heater	7.4 liters (7.8 US qts, 6.5 lmp. qts)
w/ Power heater	7.8 liters (8.2 US qts, 6.8 lmp. qts)

УКАЗАНИЕ:

1. TOYOTA vehicles are filled with TOYOTA SLLC at the factory. In order to avoid damage to the engine cooling system and other technical problems, only use TOYOTA SLLC or similar high quality ethylene glycol based non-silicate, non-amine, non-nitrite, non-borate coolant with long-life hybrid organic acid technology (coolant with long-life hybrid organic acid technology consists of a combination of low phosphates and organic acids).
   
2. Contact your TOYOTA dealer for further details.
   

ПРИМЕЧАНИЕ:

Never use water as a substitute for engine coolant.

Remove the radiator cap and air-bleeding valve and add coolant to line B of the reservoir tank.

Squeeze the inlet and outlet radiator hoses several times by hand, and then check the level of the coolant.
If the coolant level is low, add coolant.

Install the cap and valve, and warm up the engine sufficiently.

Bleed air from the cooling system.

ПРИМЕЧАНИЕ:

1. Before starting the engine, turn the A/C switch OFF.
   
2. Adjust the air conditioner set temperature to MAX (HOT).
   
3. Adjust the air conditioner set blower to Lo.
   

1. Warm up the engine until the thermostat opens. While the thermostat is open, allow the coolant to circulate for several minutes.
   

   УКАЗАНИЕ:

   The thermostat opening timing can be confirmed by squeezing the inlet radiator hose by hand, and sensing vibrations when the engine coolant starts to flow inside the hose.

   ПРЕДОСТЕРЕЖЕНИЕ:

   When squeezing the radiator hose:

   1. Wear protective gloves.
      
   2. Be careful as the radiator hoses are hot.
      
   3. Keep your hands away from the radiator fan.
      

2. After the engine has warmed up, run the engine using the following cycle for at least 7 minutes: at 3000 rpm for 5 seconds, at idle speed for 45 seconds. (Repeat this cycle at least 8 times.)
   

3. Squeeze the inlet and outlet radiator hoses several times by hand to bleed air from the system.
   

   ПРЕДОСТЕРЕЖЕНИЕ:

   When squeezing the radiator hose:

   1. Wear protective gloves.
      
   2. Be careful as the radiator hoses are hot.
      
   3. Keep your hands away from the radiator fan.
      

After the engine has cooled down, check that the coolant level is between FULL and LOW.
If the coolant level is low, add coolant to the reservoir tank FULL line.

Remove the radiator reservoir cap.

ПРЕДОСТЕРЕЖЕНИЕ:

To avoid the danger of being burned, do not remove the radiator reservoir cap while the engine and radiator are still hot. Thermal expansion will cause hot engine coolant and steam to blow out from the radiator.

Fill the radiator with coolant, and then attach a radiator cap tester.

Warm up the engine.

Pump the radiator cap tester to 108 kPa (1.1 kgf/cm², 15.6 psi), and then check that the pressure does not drop.
If the pressure drops, check the hoses, radiator and water pump for leakage.
If there are no signs of external coolant leaks, check the heater core, cylinder block and head.

Reinstall the radiator reservoir cap.