Стартер (Для 1,4 И 2,0 Квт) Проверка. Corolla Auris

Perform the pull-in test.

1. Remove the nut and disconnect the lead wire from terminal C.
   





2. Connect the battery to the starter magnetic switch as shown in the illustration. Check that the clutch pinion gear is extended.
   If the clutch pinion gear does not move, replace the magnet starter switch assembly.
   

Perform the hold-in test.

1. Disconnect the negative (-) lead from terminal C. Check that the clutch pinion gear remains extended.
   If the clutch pinion gear returns inward, replace the magnet starter switch assembly.
   

Check the operation.

1. Disconnect the negative (-) lead from the switch body. Check that the clutch pinion gear returns.
   If the clutch pinion gear does not return inward, replace the magnet starter switch assembly.
   

Perform the no-load performance test.

1. Connect the lead wire to terminal C. Make sure that the lead is not grounded.
   

   Момент затяжки:

   5.9 Н*м{60 кгс*см, 52 фунт-сила-дюймов}





2. Clamp the starter in a vise.
   

3. Connect the battery and an ammeter to the starter as shown in the illustration.
   

4. Check that the starter rotates smoothly and steadily with the clutch pinion gear extended. Check that the ammeter reads the specified current.
   

   Standard current:

   Tester connection	Condition	Specified condition
   Battery positive terminal - Terminal 30 - Terminal 50	11.5 V	for 1.4 kW: Below 90A for 2.0 kW: Below 100 A

   If the result is not as specified, replace the starter assembly.
   

Check the resistance (for 1.4 kW Type).

1. Using an ohmmeter, measure the resistance between the lead wire and brush lead.
   

   Standard resistance:

   Tester connection	Condition	Specified condition
   Lead wire - Brush lead	-	Below 1 Ω

   If the result is not as specified, replace the starter yoke assembly.
   




2. Using an ohmmeter, measure the resistance between the lead wire and body.
   

   Standard resistance:

   Tester connection	Condition	Specified condition
   Lead wire - body	-	10 kΩ or higher

   If the result is not as specified, replace the starter yoke assembly.
   

Check the resistance (for 2.0 kW Type).

1. Using an ohmmeter, measure the resistance between the lead wire and brush lead.
   

   Standard resistance:

   Tester connection	Condition	Specified condition
   Lead wire - Brush lead	-	Below 1 Ω

   If the result is not as specified, replace the starter yoke assembly.
   




2. Using an ohmmeter, measure the resistance between the shunt oil terminals.
   

   Standard resistance:

   Tester connection	Condition	Specified condition
   shunt oil terminal - shunt oil terminal	20°C (68°F)	1.5 to 1.9 Ω

   If the result is not as specified, replace the starter yoke assembly.
   

Inspect the brush length.

1. Using vernier calipers, measure the brush length.
   

   Standard:

   Starter type	Standard length	Minimum length
   1.4 kW	15.5 mm (0.610 in.)	8.5 mm (0.335 in.)
   2.0 kW	15.0 mm (0.591 in.)	9.0 mm (0.354 in.)

   If the brush length is less than the minimum, replace the starter yoke assembly.
   

Check the appearance.

1. Check that there is no deformation or damage to the starter armature assembly.
   If there are any defects, replace the starter armature assembly.
   

Check the commutator for open circuits.

1. Using an ohmmeter, measure the resistance between the segments of the commutator.
   

   Standard resistance:

   Tester connection	Condition	Specified condition
   Segment - Segment	-	Below 1 Ω

   If the result is not as specified, replace the starter armature assembly.
   

Check the commutator for ground.

1. Using an ohmmeter, measure the resistance between the commutator and coil core.
   

   Standard resistance:

   Tester connection	Condition	Specified condition
   Commutator - Coil core	-	10 kΩ or higher

   If the result is not as specified, replace the starter armature assembly.
   

Inspect the diameter.

1. Using vernier calipers, measure the diameter.
   

   Standard:

   Starter type	Standard depth	Minimum depth
   1.4 kW	30 mm (1.181 in.)	29 mm (1.142 in.)
   2.0 kW	35 mm (1.378 in.)	34 mm (1.339 in.)

   If the diameter is less than the minimum, replace the starter armature assembly.
   

Inspect the depth.

1. Using vernier calipers, measure the undercut depth.
   

   Standard:

   Starter type	Standard depth	Minimum depth
   1.4 kW	0.6 mm (0.024 in.)	0.2 mm (0.008 in.)
   2.0 kW	0.7 mm (0.028 in.)	0.2 mm (0.008 in.)

   If the depth is less than the minimum, replace the starter armature assembly.
   

Inspect the brush length.

1. Using vernier calipers, measure the brush length.
   

   Standard:

   Starter type	Standard length	Minimum length
   1.4 kW	15.5 mm (0.610 in.)	8.5 mm (0.335 in.)
   2.0 kW	15.0 mm (0.591 in.)	9.0 mm (0.354 in.)

   If the brush length is less than the minimum, replace the starter brush holder assembly.
   

Inspect the brush spring load.

1. Using a spring scale, measure the load as soon as the spring is detached from the brush.
   

   Standard:

   Starter type	Standard load	Minimum load
   1.4 kW	17.6 to 23.5 N (1.8 to 2.4 kgf, 4.0 to 5.3 lbf)	11.8 N (1.2 kgf, 2.7 lbf)
   2.0 kW	21.5 to 27.5 N (2.2 to 2.8 kgf, 4.9 to 6.2 lbf)	12.7 N (1.3 kgf, 2.9 lbf)

   If the brush spring load is less than the minimum, replace the starter brush holder assembly.
   

Check the resistance.

1. Using an ohmmeter, measure the resistance between the positive (+) and negative (-) brush holders.
   

   Standard resistance:

   Tester connection	Condition	Specified condition
   Positive brush holder - Negative brush holder	-	10 kΩ or higher

   If the resistance is not as specified, replace the starter brush holder assembly.
   

Check the resistance.

1. Using an ohmmeter, measure the resistance between terminals 50 and C.
   

   Standard resistance:

   Tester connection	Condition	Specified condition
   Terminal 50 - Terminal C	-	Below 1 Ω

   If the result is not as specified, replace the magnet starter switch assembly.
   




2. Using an ohmmeter, measure the resistance between terminal 50 and the body.
   

   Standard resistance:

   Tester connection	Condition	Specified condition
   Terminal 50 - Body	-	Below 2 Ω

   If the result is not as specified, replace the magnet starter switch assembly.
   

Check the starter clutch.

1. Rotate the clutch pinion gear clockwise and check that it turns freely. Try to rotate the clutch pinion gear counterclockwise and check that it locks.
   If necessary, replace the starter clutch sub-assembly.