Выходной Вал Повторная Сборка. Corolla ZZE150

Coat the reverse gear and No. 1 transmission clutch hub with gear oil.

Install the 3 synchromesh shifting key springs and 3 synchromesh shifting keys to the No. 1 transmission clutch hub.

Install the reverse gear onto the No. 1 transmission clutch hub assembly.

ПРИМЕЧАНИЕ:

Orient the reverse gear and No. 1 transmission clutch hub correctly.

Using SST and a press, install the output shaft front bearing (inner race) to the output shaft.

SST

09223-50010

Using a brass bar and a hammer, install the output shaft snap ring to the output shaft.

Coat the 1st gear thrust washer pin or ball with MP grease, and install it to the output shaft.

Coat the 1st gear thrust washer with gear oil, and install it to the output shaft.

Coat the 1st gear needle roller bearing with gear oil, and install it to the output shaft.

Coat the 1st gear cone and No. 1 synchronizer ring set (inner ring, middle ring, and outer ring) with gear oil.

Install the inner ring onto the 1st gear.

Install the middle ring onto the 1st gear.

Install the outer ring onto the 1st gear.

Coat the 1st gear with gear oil, and install it to the output shaft.

Using SST and a press, install the No. 1 transmission clutch hub to the output shaft.

SST

09309-36100(09309-03610)
09950-60010(09951-00450)

ПРИМЕЧАНИЕ:

The 1st gear can be turned.

Select a snap ring that will allow the minimum axial play.

Standard clearance:

0.1 mm (0.004 in.) or less

Using a brass bar and a hammer, install the snap ring to the output shaft.

Coat the 2nd gear bearing spacer with gear oil, and install it to the output shaft.

Coat the 2nd gear needle roller bearing with gear oil, and install it to the output shaft.

Coat the 2nd gear cone and No. 2 synchronizer ring set (inner ring, middle ring, and outer ring) with gear oil.

Install the inner ring onto the 2nd gear.

Install the middle ring onto the 2nd gear.

Install the outer ring onto the 2nd gear.

Coat the 2nd gear with gear oil, and install it to the output shaft.

Using SST and a press, install the 3rd driven gear to the output shaft.

SST

09309-36100(09309-03610)
09608-00071
09950-60010(09951-00450)

Install the output gear spacer to the output shaft.

Using SST and a press, install the 4th driven gear to the output shaft.

SST

09612-22011

Using SST and a press, install the output shaft center bearing to the output shaft.

SST

09612-22011

Using a dial indicator, measure the 2nd gear radial clearance.

Standard clearance:

Bearing	Clearance: mm (in.)
KOYO made	0.015 to 0.058 (0.0006 to 0.0023)
NSK made	0.015 to 0.056 (0.0006 to 0.0022)

Maximum clearance:

Bearing	Clearance: mm (in.)
KOYO made	0.058 (0.0023)
NSK made	0.056 (0.0022)

УКАЗАНИЕ:

If the clearance exceeds the maximum, replace the 2nd gear needle roller bearing.

Using a dial indicator, measure the 1st gear radial clearance.

Standard clearance:

Bearing	Clearance: mm (in.)
KOYO made	0.015 to 0.058 (0.0006 to 0.0023)
NSK made	0.015 to 0.056 (0.0006 to 0.0022)

Maximum clearance:

Bearing	Clearance: mm (in.)
KOYO made	0.058 (0.0023)
NSK made	0.056 (0.0022)

УКАЗАНИЕ:

If the clearance exceeds the maximum, replace the 1st gear needle roller bearing.

Using a dial indicator, measure the 2nd gear thrust clearance.

Standard clearance:

0.10 to 0.55 mm (0.0039 to 0.0217 in.)

Maximum clearance:

0.55 mm (0.0217 in.)

УКАЗАНИЕ:

If the clearance exceeds the maximum, replace the No. 1 transmission clutch hub, 2nd gear or 3rd driven gear.

Using a feeler gauge, measure the 1st gear thrust clearance.

Standard clearance:

0.10 to 0.40 mm (0.0039 to 0.0157 in.)

Maximum clearance:

0.40 mm (0.0157 in.)

УКАЗАНИЕ:

If the clearance exceeds the maximum, replace the 1st gear thrust washer, 1st gear or No. 1 transmission clutch hub.