Первичный Вал Повторная Сборка. Corolla ZZE150

Coat the No. 2 transmission hub sleeve and No. 2 transmission clutch hub with gear oil.

Install the 3 synchromesh shifting key springs and 3 synchromesh keys to the No. 2 transmission clutch hub.

Install the No. 2 transmission hub sleeve onto the No. 2 transmission clutch hub.

ПРИМЕЧАНИЕ:

Orient the No. 2 transmission hub sleeve and No. 2 transmission clutch hub correctly.

Coat the 3rd gear needle roller bearing with gear oil, and install it to the input shaft.

Coat the 3rd gear with gear oil, and install it to the input shaft.

Coat the 3rd gear synchronizer ring with gear oil, and install it to the 3rd gear.

Using SST and a press, install the No. 2 transmission clutch hub to the input shaft.

SST

09309-36100(09309-03610)
09950-60010(09951-00450)

Select a snap ring that will allow the minimum axial play.

Standard clearance:

0.1 mm (0.004 in.) or less

Using a brass bar and a hammer, install the snap ring to the input shaft.

Coat the 4th gear synchronizer ring with gear oil, and install it to the No. 2 transmission clutch hub.

Coat the 4th gear bearing spacer and 4th gear needle roller bearing with gear oil, and install them to the input shaft.

Coat the 4th gear with gear oil, and install it to the input shaft.

Using SST and a press, install the input shaft bearing to the input shaft.

SST

09608-04031

Select a snap ring that will allow the minimum axial play.

Standard clearance:

0.1 mm (0.004 in.) or less

Using a brass bar and a hammer, install the snap ring to the input shaft.

Using a dial gauge, measure the 3rd gear radial clearance between the gear and shaft.

Standard clearance:

Bearing	clearance: mm (in.)
KOYO made	0.015 to 0.058 (0.0006 to 0.0023)
NSK made	0.015 to 0.056 (0.0006 to 0.0022)

Maximum clearance:

Bearing	clearance: mm (in.)
KOYO made	0.058 (0.0023)
NSK made	0.056 (0.0022)

УКАЗАНИЕ:

If the clearance exceeds the maximum, replace the 3rd gear, 3rd gear needle roller bearing or input shaft.

Using a dial indicator, measure the 4th gear radial clearance between the gear and shaft.

Standard clearance:

Bearing	Clearance: mm (in.)
KOYO made	0.009 to 0.050 (0.0004 to 0.0020)
NSK made	0.009 to 0.050 (0.0004 to 0.0020)

Maximum clearance:

Bearing	Clearance: mm (in.)
KOYO made	0.050 (0.0020)
NSK made	0.050 (0.0020)

УКАЗАНИЕ:

If the clearance exceeds the maximum, replace the 4th gear, 4th gear needle roller bearing or input shaft.

Using a dial indicator, measure the 3rd gear thrust clearance.

Standard clearance:

0.1 to 0.35 mm (0.0039 to 0.0138 in.)

Maximum clearance:

0.35 mm (0.0138 in.)

УКАЗАНИЕ:

If the clearance exceeds the maximum, replace the No. 2 transmission clutch hub, 3rd gear or input shaft.

Using a feeler gauge, measure the 4th gear thrust clearance.

Standard clearance:

0.1 to 0.55 mm (0.0039 to 0.0217 in.)

Maximum clearance:

0.55 mm (0.0217 in.)

УКАЗАНИЕ:

If the clearance exceeds the maximum, replace the No. 2 transmission clutch hub, 4th gear or input shaft rear radial ball bearing.