Dtc P0403 Exhaust Gas Recirculation Control Circuit. Corolla Auris

Двигатель. COROLLA, AURIS. ZZE150 ZRE151,152 NDE150
Система Управления Двигателем 1Nd-Tv. COROLLA, AURIS. ZZE150 ZRE151,152 NDE150

DESCRIPTION

WIRING DIAGRAM

INSPECTION PROCEDURE

INSPECT EGR VALVE ASSEMBLY

CHECK EGR VALVE ASSEMBLY (VOLTAGE)

CHECK EGR VALVE ASSEMBLY (EGR VALVE ASSEMBLY - ECM)

INSPECT FUSE (EFI NO. 2 FUSE)


DTC P0403 Exhaust Gas Recirculation Control Circuit


DESCRIPTION

Refer to DTC P0400 (See page Нажмите здесь).

DTC No.
DTC Detection Condition
Trouble Area
P0403
Open or short in EGR valve circuit
(The MIL is illuminated and a DTC is set when the same malfunction is detected on 2 consecutive trips*
*: One trip is counted when the ignition switch is turned from off to the ON position and back to off)
  1. Open or short in EGR circuit
  2. EGR valve assembly
  3. ECM
УКАЗАНИЕ:
DTC P0403 is set when the ignition switch is in the ON position.

WIRING DIAGRAM

Refer to DTC P0400 (See page Нажмите здесь).

INSPECTION PROCEDURE

УКАЗАНИЕ:
Read freeze frame data using an intelligent tester. The ECM records vehicle and driving condition information as freeze frame data the moment a DTC is stored. When troubleshooting, freeze frame data can be helpful in determining whether the vehicle was running or stopped, whether the engine was warmed up or not, whether the air fuel ratio was lean or rich, as well as other data recorded at the time of a malfunction.
1.INSPECT EGR VALVE ASSEMBLY


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150.Система Управления Двигателем 1Nd-Tv.Система Ecd.
Dtc
  P0403  Exhaust Gas Recirculation Control Circuit
  1. Disconnect the EGR valve assembly connector.

  1. Measure the resistance according to the value(s) in the table below.

    Standard resistance:
    Tester Connection
    Condition
    Specified Condition
    B69-5 (+B2) - B69-4 (EGR1)
    20°C (68°F)
    18.2 to 21.0 Ω
    B69-5 (+B2) - B69-6 (EGR3)
    20°C (68°F)
    18.2 to 21.0 Ω
    B69-2 (+B1) - B69-1 (EGR2)
    20°C (68°F)
    18.2 to 21.0 Ω
    B69-2 (+B1) - B69-3 (EGR4)
    20°C (68°F)
    18.2 to 21.0 Ω
  1. Reconnect the EGR valve assembly assembly.



NG
REPLACE EGR VALVE ASSEMBLY (Нажмите здесь)
OK


2.CHECK EGR VALVE ASSEMBLY (VOLTAGE)


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150.Система Управления Двигателем 1Nd-Tv.Система Ecd.
Dtc
  P0403  Exhaust Gas Recirculation Control Circuit
  1. Disconnect the EGR valve assembly connector.

  1. Turn the ignition switch to the ON position.

  1. Measure the voltage according to the value(s) in the table below.

    Standard voltage:
    Tester Connection
    Switch Condition
    Specified Condition
    B69-2 (+B1) - Body ground
    Ignition switch ON
    9 to 14 V
    B69-5 (+B2) - Body ground
    Ignition switch ON
    9 to 14 V
  1. Reconnect the EGR valve assembly connector.



NG
Перейдите к шагу 4
OK


3.CHECK EGR VALVE ASSEMBLY (EGR VALVE ASSEMBLY - ECM)


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150.Система Управления Двигателем 1Nd-Tv.Система Ecd.
Dtc
  P0403  Exhaust Gas Recirculation Control Circuit
  1. Disconnect the EGR valve assembly connector.

  1. Disconnect the ECM connector.

  1. Measure the resistance according to the value(s) in the table below.

    Standard resistance (Check for open):
    Tester Connection
    Condition
    Specified Condition
    B69-4 (EGR1) - A57-12 (EGR1)
    Always
    Below 1 Ω
    B69-1 (EGR2) - A57-11 (EGR2)
    Always
    Below 1 Ω
    B69-6 (EGR3) - A57-31 (EGR3)
    Always
    Below 1 Ω
    B69-3 (EGR4) - A57-30 (EGR4)
    Always
    Below 1 Ω
    Standard resistance (Check for short):
    Tester Connection
    Condition
    Specified Condition
    B69-4 (EGR1) or A57-12 (EGR1) - Body ground
    Always
    10 kΩ or higher
    B69-1 (EGR2) or A57-11 (EGR2) - Body ground
    Always
    10 kΩ or higher
    B69-6 (EGR3) or A57-31 (EGR3) - Body ground
    Always
    10 kΩ or higher
    B69-3 (EGR4) or A57-30 (EGR4) - Body ground
    Always
    10 kΩ or higher
  1. Reconnect the EGR valve assembly connector.

  1. Reconnect the ECM connector.



NG
REPAIR OR REPLACE HARNESS OR CONNECTOR (EGR VALVE ASSEMBLY - ECM)
OK

REPLACE ECM (Нажмите здесь)

4.INSPECT FUSE (EFI NO. 2 FUSE)


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150.Система Управления Двигателем 1Nd-Tv.Система Ecd.
Dtc
  P0403  Exhaust Gas Recirculation Control Circuit
  1. Remove the EFI No. 2 fuse from the engine room relay block.

  1. Measure the resistance according to the value(s) in the table below.

    Standard resistance:
    Tester Connection
    Condition
    Specified Condition
    EFI No. 2 fuse
    Always
    Below 1 Ω
  1. Reinstall the EFI No. 2 fuse.



NG
REPLACE FUSE (EFI NO. 2 FUSE)
OK

REPAIR OR REPLACE HARNESS OR CONNECTOR (EGR VALVE ASSEMBLY - INTEGRATION RELAY (EFI MAIN RELAY))