Головка Блока Цилиндров Замена. Corolla Auris

Двигатель. COROLLA, AURIS. ZZE150 ZRE151,152 NDE150
Механическая Часть Двигателя 2Ad-Fhv. COROLLA, AURIS. ZZE150 ZRE151,152 NDE150

  1. REPLACE INTAKE VALVE GUIDE BUSH

  2. REPLACE EXHAUST VALVE GUIDE BUSH

  3. REPLACE CYLINDER HEAD RING PIN

  4. REPLACE CYLINDER HEAD TIGHT PLUG

  5. REPLACE CYLINDER HEAD STUD BOLT


Головка Блока Цилиндров -- Замена



1. REPLACE INTAKE VALVE GUIDE BUSH


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150
  1. Gradually heat the cylinder head to approximately 80 to 100°C (176 to 212°F).



    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150.Механическая Часть Двигателя 2Ad-Fhv.Двигатель.Головка Блока Цилиндров  Замена
  1. Using SST and a hammer, tap out the valve guide bush.

    SST
    09201-10000(09201-01060)
    09950-70010


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150.Механическая Часть Двигателя 2Ad-Fhv.Двигатель.Головка Блока Цилиндров  Замена
  1. Using a caliper gauge, measure the bush bore diameter of the cylinder head side.

    Maximum diameter:
    11.056 mm (0.4353 in.)
    If the bush bore diameter of the cylinder head is between 10.985 and 11.056 mm (0.4325 and 0.4353 in.), proceed to the next step.
    If the bush bore diameter of the cylinder head is 11.065 mm (0.4356 in.) or more, replace the cylinder head.
  1. Select a new guide bush (STD or O/S 0.05), and measure its diameter.

  1. Machine the bush bore diameter of the cylinder head side to the diameter of the selected guide bush.

    Standard bush bore diameter:
    Bush Size
    Specified value
    STD
    10.985 to 11.006 mm (0.4325 to 0.4333 in.)
    O/S 0.05
    11.035 to 11.056 mm (0.4344 to 0.4353 in.)


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150
  1. Gradually heat the cylinder head to approximately 80 to 100°C (176 to 212°F).



    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150.Механическая Часть Двигателя 2Ad-Fhv.Двигатель.Головка Блока Цилиндров  Замена
  1. Using SST and a hammer, tap in a new guide bush to the specified protrusion height.

    SST
    09201-10000(09201-01060)
    09950-70010
    Standard protrusion height (H):
    9.0 to 9.4 mm (0.354 to 0.370 in.)


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150.Механическая Часть Двигателя 2Ad-Fhv.Двигатель.Головка Блока Цилиндров  Замена
  1. Using a sharp 6.0 mm reamer, ream the guide bush to obtain the standard specified clearance between the guide bush and valve stem.



2. REPLACE EXHAUST VALVE GUIDE BUSH


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150
  1. Gradually heat the cylinder head to approximately 80 to 100°C (176 to 212°F).



    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150.Механическая Часть Двигателя 2Ad-Fhv.Двигатель.Головка Блока Цилиндров  Замена
  1. Using SST and a hammer, tap out the valve guide bush.

    SST
    09201-10000(09201-01060)
    09950-70010


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150.Механическая Часть Двигателя 2Ad-Fhv.Двигатель.Головка Блока Цилиндров  Замена
  1. Using a caliper gauge, measure the bush bore diameter of the cylinder head side.

    Maximum diameter:
    11.056 mm (0.4353 in.)
    If the bush bore diameter of the cylinder head is between 10.985 and 11.056 mm (0.4325 and 0.4353 in.), proceed to the next step.
    If the bush bore diameter of the cylinder head is 11.065 mm (0.4356 in.) or more, replace the cylinder head.
  1. Select a new guide bush (STD or O/S 0.05), and measure its diameter.

  1. Machine the bush bore diameter of the cylinder head side to the diameter of the selected guide bush.

    Standard bush bore diameter:
    Bush size
    Specified value
    STD
    10.985 to 11.006 mm (0.4325 to 0.4333 in.)
    O/S 0.05
    11.035 to 11.056 mm (0.4344 to 0.4353 in.)


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150
  1. Gradually heat the cylinder head to approximately 80 to 100°C (176 to 212°F).



    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150.Механическая Часть Двигателя 2Ad-Fhv.Двигатель.Головка Блока Цилиндров  Замена
  1. Using SST and a hammer, tap in a new guide bush to the specified protrusion height.

    SST
    09201-10000(09201-01060)
    09950-70010
    Standard protrusion height (H):
    9.0 to 9.4 mm (0.354 to 0.370 in.)


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150.Механическая Часть Двигателя 2Ad-Fhv.Двигатель.Головка Блока Цилиндров  Замена
  1. Using a sharp 6.0 mm reamer, ream the guide bush to obtain the specified clearance between the guide bush and valve stem.



3. REPLACE CYLINDER HEAD RING PIN
ПРИМЕЧАНИЕ:
It is not necessary to remove the ring pin unless it is being replaced.
  1. Remove the ring pins.



  1. Using a plastic-faced hammer, tap in a new ring pin to the cylinder head.


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150.Механическая Часть Двигателя 2Ad-Fhv.Двигатель.Головка Блока Цилиндров  Замена



4. REPLACE CYLINDER HEAD TIGHT PLUG
ПРИМЕЧАНИЕ:
If water leaks from the tight plug or the plug corrodes, replace it.
  1. Remove the tight plugs.



    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150.Механическая Часть Двигателя 2Ad-Fhv.Двигатель.Головка Блока Цилиндров  Замена
  1. Apply adhesive around 2 new tight plugs.

    Adhesive:
    Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150.Механическая Часть Двигателя 2Ad-Fhv.Двигатель.Головка Блока Цилиндров  Замена
  1. Using SST, tap in the tight plugs to the cylinder head as shown in the illustration.

    SST
    09950-60010(09951-00250)
    09950-70010


5. REPLACE CYLINDER HEAD STUD BOLT
ПРИМЕЧАНИЕ:
If the stud bolt is deformed or the threads are damaged, replace it.
  1. Remove the stud bolts.



  1. Using an E8 "TORX" socket wrench, install the stud bolts.

    Момент затяжки:
    12 Н*м{122 кгс*см, 9 фунт-сила-футов}for stud bolt A and B
    5.0 Н*м{51 кгс*см, 44 фунт-сила-дюймов}for stud bolt C
    8.0 Н*м{82 кгс*см, 71 фунт-сила-дюймов}for stud bolt D


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150.Механическая Часть Двигателя 2Ad-Fhv.Двигатель.Головка Блока Цилиндров  Замена