Зазор В Приводе Клапанов Регулировка. Corolla Auris

Двигатель. COROLLA, AURIS. ZZE150 ZRE151,152 NDE150
Механическая Часть Двигателя 1Nd-Tv. COROLLA, AURIS. ZZE150 ZRE151,152 NDE150

  1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

  2. REMOVE ENGINE UNDER COVER REAR RH

  3. REMOVE NO. 1 ENGINE COVER

  4. REMOVE CYLINDER HEAD COVER SUB-ASSEMBLY

  5. CHECK VALVE CLEARANCE

  6. ADJUST VALVE CLEARANCE

  7. INSTALL CYLINDER HEAD COVER SUB-ASSEMBLY

  8. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

  9. INSTALL NO. 1 ENGINE COVER

  10. INSTALL ENGINE UNDER COVER REAR RH


Зазор В Приводе Клапанов -- Регулировка



1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL


2. REMOVE ENGINE UNDER COVER REAR RH


3. REMOVE NO. 1 ENGINE COVER


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150
  1. Disengage the 4 pins and remove No. 1 engine cover sub-assembly.



4. REMOVE CYLINDER HEAD COVER SUB-ASSEMBLY


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150
  1. Disconnect the supply pump connector.



    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150
  1. Disconnect the wire harness clamps shown in the illustration.



    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150
  1. Disconnect the VSV connector shown in the illustration, and disengage the wire harness clamp shown in the illustration.



    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150
  1. Remove the screw grommet and nut, then separate the wire harness.

  1. Disconnect the common rail connector.



    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150
  1. Remove the 3 bolts and the 2 wire harness clamps shown in the illustration and disconnect the engine wire harness.



    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150
  1. Disconnect the hose shown in the illustration.



    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150
  1. Disconnect the hose shown in the illustration.



    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150
  1. Disconnect the 3 vacuum hoses shown in the illustration.



    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150
  1. Disconnect the vacuum hose shown in the illustration.



    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150
  1. Disconnect the ventilation hose from the cylinder head.



    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150
  1. Remove the 2 bolts, then remove the connector to vacuum reservoir tube.



    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150
  1. Remove the 12 bolts, then remove the cylinder head cover.



5. CHECK VALVE CLEARANCE


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150.Механическая Часть Двигателя 1Nd-Tv.Двигатель.Зазор В Приводе Клапанов  Регулировка
  1. Set the No. 1 cylinder to TDC/Compression.

    1. Turn the crankshaft pulley until the grooves of the crankshaft damper and oil pump are aligned.

    2. Check that the timing mark of the camshaft timing sprocket is in the position shown in the illustration.

      УКАЗАНИЕ:
      If not, turn the crankshaft damper 1 revolution (360°) to align the timing mark and sprocket as above.


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150.Механическая Часть Двигателя 1Nd-Tv.Двигатель.Зазор В Приводе Клапанов  Регулировка
  1. Check the valve clearance of the No. 1 cylinder exhaust valve and the No. 2 cylinder intake valve.

    1. Using a feeler gauge, measure the clearance between the camshaft and valve rocker arm No. 1.

      Valve clearance (cold):
      0.11 to 0.17 mm (0.004 to 0.007 in.) for intake
      0.14 to 0.20 mm (0.006 to 0.008 in.) for exhaust
      ПРИМЕЧАНИЕ:
      1. Insert the feeler gauge into the center of the roller surface, parallel to the valve rocker arm No. 1.
      1. Do not apply excessive force to the valve adjusting screw when using adjusting tools such as SST and a screwdriver.
      УКАЗАНИЕ:
      If the clearance is not as specified, record the out-of-specification measurement, then adjust the valve clearance.


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150.Механическая Часть Двигателя 1Nd-Tv.Двигатель.Зазор В Приводе Клапанов  Регулировка
  1. Check the valve clearance of the No. 1 cylinder intake valve and the No. 3 cylinder exhaust valve.

    1. Turn the crankshaft by a further 180° clockwise.

    2. Using a feeler gauge, measure the clearance between the camshaft and valve rocker arm No. 1 as shown in the illustration.

      Valve clearance (cold):
      0.11 to 0.17 mm (0.004 to 0.007 in.) for intake
      0.14 to 0.20 mm (0.006 to 0.008 in.) for exhaust
      ПРИМЕЧАНИЕ:
      1. Insert the feeler gauge into the center of the roller surface, parallel to valve rocker arm No. 1.
      2. Do not apply excessive force to the valve adjusting screw with adjusting tools when measuring or adjusting.
      УКАЗАНИЕ:
      If the clearance is not as specified, record the out-of-specification measurement, then adjust the valve clearance.


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150.Механическая Часть Двигателя 1Nd-Tv.Двигатель.Зазор В Приводе Клапанов  Регулировка
  1. Check the valve clearances of the No. 3 cylinder intake valve and No. 4 cylinder exhaust valve.

    1. Turn the crankshaft clockwise by a further 180°.

    2. Using a feeler gauge, measure the clearance between the camshaft and valve rocker arm No. 1 as shown in the illustration.

      Valve clearance (cold):
      0.11 to 0.17 mm (0.004 to 0.007 in.) for intake
      0.14 to 0.20 mm (0.006 to 0.008 in.) for exhaust


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150.Механическая Часть Двигателя 1Nd-Tv.Двигатель.Зазор В Приводе Клапанов  Регулировка
  1. Check the valve clearances of the No. 2 cylinder intake valve and No. 4 cylinder intake valve.

    1. Turn the crankshaft clockwise by a further 180°.

    2. Using a feeler gauge, measure the clearance between the camshaft and valve rocker arm No. 1.

      Valve clearance (cold):
      0.11 to 0.17 mm (0.004 to 0.007 in.) for intake
      0.14 to 0.20 mm (0.006 to 0.008 in.) for exhaust
      ПРИМЕЧАНИЕ:
      1. Insert the feeler gauge into the center of the roller surface, parallel to valve rocker arm No. 1.
      2. Do not apply excessive force to the valve adjusting screw with adjusting tools when measuring or adjusting.
      УКАЗАНИЕ:
      If the clearance is not as specified, record the out-of-specification measurement, then adjust the valve clearance.


6. ADJUST VALVE CLEARANCE


COROLLA, AURIS. ZZE150 ZRE151,152 NDE150.Механическая Часть Двигателя 1Nd-Tv.Двигатель.Зазор В Приводе Клапанов  Регулировка
  1. Using SST and a screwdriver, loosen the valve adjusting nut while keeping the valve adjusting screw in position.

    SST
    09248-56010


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150.Механическая Часть Двигателя 1Nd-Tv.Двигатель.Зазор В Приводе Клапанов  Регулировка
  1. Adjust valve clearance (intake side).

    1. Insert a thickness gauge (0.14 mm (0.006 in.)) between the camshaft and valve rocker arm No. 1, and turn the valve adjusting screw to adjust it.

      Valve clearance (cold):
      0.14 mm (0.006 in.)


    2. COROLLA, AURIS. ZZE150 ZRE151,152 NDE150.Механическая Часть Двигателя 1Nd-Tv.Двигатель.Зазор В Приводе Клапанов  Регулировка
    3. Using SST and a screwdriver, tighten the valve adjusting nut while keeping the valve adjusting screw in position.

      Момент затяжки:
      With SST:
      13 Н*м{133 кгс*см, 10 фунт-сила-футов}
      Without SST:
      20 Н*м{204 кгс*см, 15 фунт-сила-футов}
  1. Adjust the valve clearance (exhaust side).

    Valve clearance (cold):
    0.17 mm (0.007 in.)
    УКАЗАНИЕ:
    Perform the same procedure as for the intake valve clearance adjustment.


7. INSTALL CYLINDER HEAD COVER SUB-ASSEMBLY


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150.Механическая Часть Двигателя 1Nd-Tv.Двигатель.Зазор В Приводе Клапанов  Регулировка
  1. Apply seal packing to the 4 locations as shown in the illustration, then install the cylinder head cover.

    Seal packing:
    Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent
    ПРИМЕЧАНИЕ:
    1. Remove any oil from the contact surface.
    1. Install the cylinder head cover within 3 minutes, and tighten the bolts within 15 minutes of applying the seal packing.


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150
  1. Temporarily tighten the cylinder head cover with the 12 bolts.

  1. Tighten the 12 bolts to the specified torque as shown in the illustration.

    Момент затяжки:
    13 Н*м{133 кгс*см, 10 фунт-сила-футов}


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150
  1. Install the connector to vacuum reservoir tube with the 2 bolts.

    Момент затяжки:
    11 Н*м{112 кгс*см, 8 фунт-сила-футов}


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150
  1. Connect the ventilation hose to the cylinder head.



    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150
  1. Connect the vacuum hose shown in the illustration.



    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150
  1. Connect the 3 vacuum hoses shown in the illustration.



    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150
  1. Connect the hose shown in the illustration.



    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150
  1. Connect the hose shown in the illustration.



    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150.Механическая Часть Двигателя 1Nd-Tv.Двигатель.Зазор В Приводе Клапанов  Регулировка
  1. Install the 3 bolts and 2 wire harness clamps shown in the illustration, and connect the engine wire harness.

    Момент затяжки:
    Bolt A:
    13 Н*м{131 кгс*см, 10 фунт-сила-футов}
    Bolt B:
    11 Н*м{112 кгс*см, 8 фунт-сила-футов}


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150
  1. Connect the common rail connector.

  1. Install the wire harness with the screw grommet and the nut.

    Момент затяжки:
    4.0 Н*м{41 кгс*см, 35 фунт-сила-дюймов}


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150
  1. Connect the VSV connector and wire harness clamp shown in the illustration.



    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150
  1. Connect the wire harness clamp shown in the illustration.



    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150
  1. Connect the supply pump connector.



8. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
Момент затяжки:
5.4 Н*м{55 кгс*см, 48 фунт-сила-дюймов}


9. INSTALL NO. 1 ENGINE COVER
  1. Fit the 4 retainers and install the No. 1 engine cover.



10. INSTALL ENGINE UNDER COVER REAR RH