Генератор Повторная Сборка. Corolla Auris

Using SST and a press, press in a new generator drive end frame bearing.

SST

09950-60010(09951-00470)
09950-70010(09951-07100)

Fit the tabs of the retainer plate into the cutouts on the drive end frame to install the retainer plate.

Install the 4 screws.

Момент затяжки:

2.3 Н*м{23 кгс*см, 20 фунт-сила-дюймов}

Place the drive end frame on the clutch pulley.

Install the generator rotor assembly to the drive end frame.

Place the generator washer on the generator rotor.

Using SST and a press, slowly press in the generator coil assembly.

SST

09612-70100(09612-07240)

Install the 4 bolts.

Момент затяжки:

5.8 Н*м{59 кгс*см, 51 фунт-сила-дюймов}

While pushing the 2 brushes into the generator brush holder assembly, insert a φ1.0 mm (0.039 in.) pin into the brush holder hole.

Install the brush holder assembly to the generator coil with the 2 screws.

Момент затяжки:

1.8 Н*м{18 кгс*см, 16 фунт-сила-дюймов}

Pull out the pin from the generator brush holder.

Install the terminal insulator to the generator coil.

ПРИМЕЧАНИЕ:

Pay attention to the installation direction of the terminal insulator as shown in the illustration.

Install the generator rear end cover to the generator coil with the 3 nuts.

Момент затяжки:

4.6 Н*м{47 кгс*см, 41 фунт-сила-дюймов}

Temporarily install the clutch pulley onto the rotor shaft.

Set SST (A) and (B).

SST

09820-63020

Clamp SST (A) in a vise.

Place the rotor shaft end into SST (A).

Fit SST (B) to the clutch pulley.

Tighten the pulley by turning SST (B) in the direction shown in the illustration.

Момент затяжки:

without SST:

111 Н*м{1127 кгс*см, 82 фунт-сила-футов}

with SST:

84 Н*м{857 кгс*см, 62 фунт-сила-футов}

ПРИМЕЧАНИЕ:

1. Use a torque wrench with a fulcrum length of 318 mm (12.52 in.).
   
2. This torque value is effective when SST is parallel to the torque wrench.
   

Remove the generator assembly from SST.

Check that the clutch pulley rotates smoothly.

Install a new clutch pulley cap to the clutch pulley.