Радиатор Повторная Сборка. Corolla Auris

Install 2 new packings to the oil cooler. (C)

Install the oil cooler with the 2 nuts. (B)

Install the 2 oil cooler pipes with the 2 nuts. (A)

Install the punch assembly to the overhaul handle, inserting it in the hole in part A as shown in the illustration.

SST

09230-01010
09231-14010

While gripping the handle, adjust the stopper bolt so that dimension B is as specified below.

Dimension B:

8.4 mm (0.331 in.)

After checking that there are no foreign objects in the lock plate groove, install a new O-ring without twisting it.

УКАЗАНИЕ:

When cleaning the lock plate groove, lightly rub it with sandpaper without scratching it.

Install the tank without damaging the O-ring.

Do not tap the areas protruding around the pipes, brackets or tank ribs.

Do not tap the areas indicated by the circles in the illustration. For the areas where cannot be tapped with SST, use pliers or a similar tool and be careful not to damage the core plates.

Check the lock plate height (H) after completing crimping.

Plate height (H):

7.40 to 7.80 mm (0.2913 to 0.3071 in.)

Tap the lock plate with a soft-faced hammer so that there is no gap between the lock plate and the tank.

Install a new O-ring to the drain cock plug.

Install the drain cock plug.

Plug the inlet and outlet pipes of the radiator with SST.

SST

09230-01010

Using a radiator cap tester, apply pressure to the radiator.

Test pressure:

177 kPa (1.8 kgf/cm², 26 psi)

Submerge the radiator in water.

Inspect for leaks.

УКАЗАНИЕ:

On radiators with resin tanks, there is clearance between the tank and lock plate where a minute amount of air will remain, giving the appearance of an air leak when the radiator is submerged in water. Therefore, before doing the water leak test, first swish the radiator around in the water until all air bubbles disappear.