Вал Рычага Выбора И Переключения Передач Повторная Сборка. Corolla ZZE150

Using SST and a press, install the shift and select lever shaft needle roller bearing into the control shaft cover.

SST

09285-76010

Drive in depth:

1.0 to 1.5 mm (0.0393 to 0.0590 in.)

Using SST and a hammer, install a new control shaft cover oil seal into the control shaft cover.

SST

09307-12010

Drive in depth:

0 to 0.5 mm (0 to 0.020 in.)

Coat the oil seal lip with MP grease.

Coat the 2 bolts with sealant.

Sealant:

Toyota Genuine Adhesive 1344, Three Bond 1344 or equivalent

Install the shift lever damper to the shift and select lever shaft with the 2 bolts.

Момент затяжки:

19 Н*м{190 кгс*см, 14 фунт-сила-футов}

Install the 2 pins to the No. 1 shift lever inner.

Drive in depth:

3.5 to 4.5 mm (0.138 to 0.177 in.)

Install the shift gate plate with the 2 bolts to the No. 1 shift lever inner.

Момент затяжки:

8.5 Н*м{87 кгс*см, 75 фунт-сила-дюймов}

Install the shift and select lever boot and the shift control cover to the shift and select lever shaft.

Install the No. 1 shift lever inner and the shift interlock plate onto the shift and select lever shaft.

УКАЗАНИЕ:

Make sure the holes for the slotted spring pin line up.

Using a pin punch and hammer, drive the slotted spring pin into the No. 1 shift lever inner.

Drive in depth:

0.4 to 1.4 mm (0.0157 to 0.0551 in.)

Align the 4 shift fork shafts as shown in the illustration.

Clean the seal packing off of the manual transmission case and control shaft cover using a scraper and wire brush. Then remove the oil with non-residue solvent.

ПРИМЕЧАНИЕ:

Do not scratch the fitting surface.

Apply FIPG to the manual transmission case as shown in the illustration.

FIPG:

Toyota Genuine Seal Packing 1281, Three Bond 1281 or equivalent

ПРИМЕЧАНИЕ:

Assemble the parts within 10 minutes of application. Otherwise, the packing (FIPG) material must be removed and reapplied.

Coat the 4 bolts with sealant.

Sealant:

Toyota Genuine Adhesive 1344, Three Bond 1344 or equivalent

Install the shift and select lever assembly onto the manual transmission case with the 4 bolts.

Момент затяжки:

19 Н*м{190 кгс*см, 14 фунт-сила-футов}

Coat the threads of the shift gate pin with sealant.

Sealant:

Toyota Genuine Adhesive 1344, Three Bond 1344 or equivalent

Install the shift gate pin onto the manual transmission case.

Момент затяжки:

30 Н*м{306 кгс*см, 22 фунт-сила-футов}

Coat the threads of the No. 2 lock ball assembly with sealant.

Sealant:

Toyota Genuine Adhesive 1344, Three Bond 1344 or equivalent

Install the No. 2 lock ball assembly onto the manual transmission case.

Момент затяжки:

29 Н*м{299 кгс*см, 22 фунт-сила-футов}

Coat the threads of the No. 1 lock ball assembly with sealant.

Sealant:

Toyota Genuine Adhesive 1344, Three Bond 1344 or equivalent

Install the No. 1 lock ball assembly onto the manual transmission case.

Момент затяжки:

39 Н*м{402 кгс*см, 29 фунт-сила-футов}

Using SST, install the back-up light switch assembly onto the manual transmission case with a new gasket.

SST

09816-30010

Момент затяжки:

40 Н*м{410 кгс*см, 30 фунт-сила-футов}

Install the No. 1 selecting bell crank dust cover onto the selecting bell crank assembly.

Install the control shift lever bushing to the selecting bell crank assembly.

Coat the 2 bolts with sealant and install the selecting bell crank assembly to the manual transmission case with the 2 bolts.

Sealant:

Toyota Genuine Adhesive 1344, Three Bond 1344 or equivalent

Момент затяжки:

20 Н*м{204 кгс*см, 15 фунт-сила-футов}