Промежуточный Вал Повторная Сборка. Corolla ZZE150

Трансмиссия. COROLLA, AURIS. ZZE150 ZRE151,152 NDE150
Автоматическая Трансмиссия U341E. COROLLA, AURIS. ZZE150 ZRE151,152 NDE150

  1. INSTALL DIRECT CLUTCH DRUM O-RING

  2. INSTALL DIRECT CLUTCH PISTON O-RING

  3. INSTALL DIRECT CLUTCH DRUM SUB-ASSEMBLY

  4. INSTALL DIRECT CLUTCH PISTON SUB-ASSEMBLY

  5. INSTALL DIRECT CLUTCH RETURN SPRING SUB-ASSEMBLY

  6. INSTALL DIRECT CLUTCH DISC

  7. INSTALL REVERSE CLUTCH DISC

  8. INSPECT PACK CLEARANCE OF REVERSE CLUTCH

  9. INSPECT PACK CLEARANCE OF DIRECT CLUTCH

Промежуточный Вал -- Повторная Сборка



1. INSTALL DIRECT CLUTCH DRUM O-RING


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150.Автоматическая Трансмиссия U341E.Система Автоматической Трансмиссии.Промежуточный Вал Повторная Сборка

  1. Coat a new O-ring with ATF and install it to the direct clutch drum.

    ПРИМЕЧАНИЕ:
    Do not damage the O-ring.


2. INSTALL DIRECT CLUTCH PISTON O-RING


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150.Автоматическая Трансмиссия U341E.Система Автоматической Трансмиссии.Промежуточный Вал Повторная Сборка

  1. Coat 2 new O-rings with ATF and install them to the direct clutch piston.

    ПРИМЕЧАНИЕ:
    Do not damage the O-rings.


3. INSTALL DIRECT CLUTCH DRUM SUB-ASSEMBLY

  1. Coat the direct clutch drum with ATF.



    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150

  1. Align a cutout on the intermediate shaft assembly with the matchmark on the direct clutch drum and install the direct clutch drum to the intermediate shaft assembly.

    ПРИМЕЧАНИЕ:
    Do not damage the O-ring or the lip of the clutch drum.


4. INSTALL DIRECT CLUTCH PISTON SUB-ASSEMBLY


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150

  1. Coat the direct clutch piston with ATF and install it to the intermediate shaft.

    ПРИМЕЧАНИЕ:
    Do not damage the O-ring or the direct clutch piston.


5. INSTALL DIRECT CLUTCH RETURN SPRING SUB-ASSEMBLY


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150.Автоматическая Трансмиссия U341E.Система Автоматической Трансмиссии.Промежуточный Вал Повторная Сборка

  1. Install the direct clutch return spring onto the direct clutch piston.

  1. Place SST on the piston return spring and compress the springs with a press.

    SST
    09387-00020

  1. Using snap ring pliers, install the snap ring to the direct clutch drum.

    ПРИМЕЧАНИЕ:
    1. Stop pressing the press when the spring seat is lowered to 1 to 2 mm (0.039 to 0.078 in.) from the snap ring groove to prevent the spring seat from deforming.
    2. Do not expand the snap ring excessively.


6. INSTALL DIRECT CLUTCH DISC


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150.Автоматическая Трансмиссия U341E.Система Автоматической Трансмиссии.Промежуточный Вал Повторная Сборка

  1. Coat the 3 rear clutch flanges, 3 discs and direct clutch flange with ATF and install them to the intermediate shaft.

  1. Install the snap ring to the intermediate shaft.



7. INSTALL REVERSE CLUTCH DISC


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150.Автоматическая Трансмиссия U341E.Система Автоматической Трансмиссии.Промежуточный Вал Повторная Сборка

  1. Coat the 3 plates, 3 discs and flange with ATF, and install them to the intermediate shaft.

  1. Install the snap ring to the intermediate shaft.



8. INSPECT PACK CLEARANCE OF REVERSE CLUTCH


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150

  1. Install the intermediate shaft and thrust needle roller bearing to the transaxle rear cover.

  1. Using a dial indicator, measure the reverse clutch pack clearance while applying and releasing compressed air (392 kPa, 4.0 kgf/cm2, 57 psi).

    Pack clearance:
    0.62 to 1.16 mm (0.0244 to 0.0457 in.)
    ПРИМЕЧАНИЕ:
    If the clearance is not within the specified range, select a new clutch flange.
    УКАЗАНИЕ:
    There are 4 different flange thicknesses.
    Flange thickness:
    No.
    		Thickness mm (in.)
    		No.
    		Thickness mm (in.)
    -
    		3.0 (0.118)
    		2
    		3.4 (0.134)
    1
    		3.2 (0.126)
    		3
    		3.6 (0.142)


9. INSPECT PACK CLEARANCE OF DIRECT CLUTCH


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150

  1. Install the intermediate shaft and thrust needle roller bearing to the transaxle rear cover.

  1. Using a dial indicator and measuring terminal (SST), measure the forward clutch pack clearance while applying and releasing compressed air (392 kPa, 4.0 kgf/cm2, 57 psi).

    SST
    09350-36010(09350-06110)
    УКАЗАНИЕ:
    The direct and reverse clutch will come out as the compressed air is applied.
    Therefore, while performing the check, press on the input shaft of the direct and reverse clutch using a press or the equivalent so that the pressure is not applied to the direct and reverse clutch.
    Pack clearance:
    0.62 to 1.02 mm (0.0244 to 0.0402 in.)
    ПРИМЕЧАНИЕ:
    If the clearance is not within the specified range, select a new clutch flange.
    УКАЗАНИЕ:
    There are 4 different flange thicknesses.
    Flange thickness:
    No.
    		Thickness mm (in.)
    		No.
    		Thickness mm (in.)
    -
    		3.0 (0.118)
    		2
    		3.4 (0.134)
    1
    		3.2 (0.126)
    		3
    		3.6 (0.142)