Система Механической Трансмиссии 'Multimode' Инициализация Электронной Системы. Corolla ZZE150

Трансмиссия. COROLLA, AURIS. ZZE150 ZRE151,152 NDE150
Механическая Трансмиссия 'Multimode' C53A. COROLLA, AURIS. ZZE150 ZRE151,152 NDE150

  1. INITIALIZATION AND LEARNING USING INTELLIGENT TESTER

  1. INITIALIZATION OF MULTI-MODE MANUAL TRANSAXLE SYSTEM WITHOUT USING INTELLIGENT TESTER

  1. LEARNING OF MULTI-MODE MANUAL TRANSAXLE SYSTEM WITHOUT USING INTELLIGENT TESTER

Система Механической Трансмиссии 'Multimode' -- Инициализация Электронной Системы



INITIALIZATION AND LEARNING USING INTELLIGENT TESTER
УКАЗАНИЕ:
  1. By using an intelligent tester, initialization and learning of the multi-mode manual transaxle system can be performed sequentially. Under manual operation (not using intelligent tester), initialization and learning must be performed individually.
  2. The learning values and the DTC history of the multi-mode manual transaxle system are stored in the EEPROM in the TCM. The stored information is not cleared even when the negative terminal of the battery is disconnected. To clear all the stored information, initialize the TCM.
  3. Perform the procedure below to ensure that the initialized TCM stores the adjusted clutch position (stopper position, clamp position, and standby position) or gear position (shift position and select position).
  4. If initialization cannot be performed normally, there may be a malfunction in the shift lever position sensor, NE signals, or CAN communication.
  5. When replacing the following parts, proceed with the operation in the order listed in the table below.

Parts installed
Operation order
See procedure
  1. Transaxle assembly
  2. Transaxle parts (inside gear box)
  3. TCM
1. INITIALIZATION OF MULTI-MODE MANUAL TRANSAXLE SYSTEM
[Initialization of ECU]
See below
2. LEARNING OF MULTI-MODE MANUAL TRANSAXLE SYSTEM
See below
3. SYNCHRONIZATION POSITION CALIBRATION
Нажмите здесь
  1. Shift and select actuator
  2. Shift stroke sensor
  3. Select stroke sensor
1. INITIALIZATION OF MULTI-MODE MANUAL TRANSAXLE SYSTEM
[Initialization of transmission]
See below
2. LEARNING OF MULTI-MODE MANUAL TRANSAXLE SYSTEM
See below
3. SYNCHRONIZATION POSITION CALIBRATION
Нажмите здесь
  1. Clutch actuator
  2. Clutch stroke sensor
  3. Clutch disc and clutch cover
  4. Clutch release bearing
  5. Clutch release fork
  6. Flywheel
  7. Crankshaft
1. INITIALIZATION OF MULTI-MODE MANUAL TRANSAXLE SYSTEM
[Initialization of clutch]
See below
2. LEARNING OF MULTI-MODE MANUAL TRANSAXLE SYSTEM
See below
ПРИМЕЧАНИЕ:
Do not clear (initialize) parts other than those specified in the "Parts installed" column in the table above.

  1. Prepare the vehicle (a):

    1. Stop the vehicle
    2. Shift the shift lever to the N position.
    3. Turn the ignition switch off.

  2. Connect the intelligent tester to the DLC3.

  3. Turn the ignition switch on (IG).

  4. Turn the intelligent tester ON.

  5. Select the following menu items: Powertrain / Multi-Mode M/T / Utility / Parts Exchange.

  6. Press the Next key.

  7. Read the information.

  8. After checking the vehicle condition, press the Next key.

  9. On the Multi-Mode M/T / Utility screen, select Step 3 Initialization and Learning.

  10. Press the Next key.

  11. Select the appropriate operation (k).

    УКАЗАНИЕ:
    1. Initialization of clutch: when removing and installing the following parts related to the clutch system.
      Clutch actuator, clutch stroke sensor, clutch disc and clutch cover, clutch release bearing, clutch release fork or fork lever, flywheel.
    2. Initialization of transmission: when removing and installing the parts related to the shift and select operation of the transaxle assembly.
    3. Initialization of ECU: This initializes learned values of both the clutch and transaxle.

  12. Press the Next key.

  13. Read the information.

  14. Press the Next key after turning the ignition switch off.

  15. Wait 10 seconds.

    УКАЗАНИЕ:
    Count down the seconds from 10 to 0.

  16. Read the information.

  17. Press the Next key after turning the ignition switch on (IG).

  18. Wait 40 seconds (r).

    УКАЗАНИЕ:
    Count down the seconds from 40 to 0.

  19. Press the Exit key (s).

  20. Turn the intelligent tester OFF and turn the ignition switch off.

  21. Wait at least 15 seconds.

  22. Turn the ignition switch on (IG).

  23. Depress the brake pedal with the shift lever position in the N position.

  24. Start the engine and wait at least 10 seconds.

    УКАЗАНИЕ:
    The shift N position indicator blinks when the engine starts.

  25. Shift the gear from neutral to any other position.

  26. Complete Initialization and Learning.

    УКАЗАНИЕ:
    1. When [Initialization of transmission] was selected at step (k), add the following step between steps (r) and (s).
      Additional step: (r') Wait at least 30 seconds.
    2. If the Initialization and Learning operations fail, perform the operations again from step (a) more than 15 seconds after turning the ignition switch off.
    3. Perform Synchronization Position Calibration after performing Initialization of transmission or Initialization of ECU.
    4. Shifting the gear from neutral to any other position at last, the TCM learns the standby point. At this time, the value of Learn-Clutch Standby Point in the Data List changes from [Notexec] to [Exec].

INITIALIZATION OF MULTI-MODE MANUAL TRANSAXLE SYSTEM WITHOUT USING INTELLIGENT TESTER
УКАЗАНИЕ:
  1. The learning values and the DTC history of the multi-mode manual transaxle system are stored in the EEPROM in the TCM. The stored information is not cleared even when the negative terminal of the battery is disconnected. To clear all the stored information, initialize the TCM.
  2. If the initialization of the multi-mode manual transaxle system fails, perform the operation again from step (a') more than 15 seconds after turning the ignition switch off.
  3. If the initialization cannot be performed normally, there may be a malfunction in the shift lever position sensor, NE signals, or CAN communication.
  4. When replacing the following parts, proceed with the operations in the order listed in the table below.

Parts installed
Operation order
See procedure
  1. Transaxle assembly
  2. Transaxle parts (inside gear box)
  3. TCM
1. INITIALIZATION OF MULTI-MODE MANUAL TRANSAXLE SYSTEM
[Initialization of ECU]
See below
2. LEARNING OF MULTI-MODE MANUAL TRANSAXLE SYSTEM
See below
3. SYNCHRONIZATION POSITION CALIBRATION
Нажмите здесь
  1. Shift and select actuator
  2. Shift stroke sensor
  3. Select stroke sensor
1. INITIALIZATION OF MULTI-MODE MANUAL TRANSAXLE SYSTEM
[Initialization of transmission]
See below
2. LEARNING OF MULTI-MODE MANUAL TRANSAXLE SYSTEM
See below
3. SYNCHRONIZATION POSITION CALIBRATION
Нажмите здесь
  1. Clutch actuator
  2. Clutch stroke sensor
  3. Clutch disc and clutch cover
  4. Clutch release bearing
  5. Clutch release fork
  6. Flywheel
  7. End plate
  8. Crankshaft
1. INITIALIZATION OF MULTI-MODE MANUAL TRANSAXLE SYSTEM
[Initialization of clutch]
See below
2. LEARNING OF MULTI-MODE MANUAL TRANSAXLE SYSTEM
See below
ПРИМЕЧАНИЕ:
Do not clear (initialize) parts other than those specified in the "Parts installed" column in the table above.

  1. Prepare the vehicle (a'):

    1. Stop the vehicle.
    2. Shift the shift lever to the N position.
    3. Turn the ignition switch off.


    2. COROLLA, AURIS. ZZE150 ZRE151,152 NDE150.Механическая Трансмиссия 'Multimode' C53A.Система Механической Трансмиссии

  2. Using SST, connect terminals TC and CG of the DLC3.

    SST
    09843-18040

  3. Wait at least 10 seconds.

  4. Turn the ignition switch on (IG).



    5. COROLLA, AURIS. ZZE150 ZRE151,152 NDE150

  5. Depress the brake pedal at least 7 times within 3 seconds.

    1. The buzzer sounds twice with an interval of 0.25 seconds.

  6. Depress the brake pedal.



  7. Shift the shift lever in the following sequence with the brake pedal depressed.

    1. When initializing the ECU: N → E → M → - → M → - → M → - → M → - → E → N.
    2. When initializing the clutch: N → E → M → + → M → - → M → + → M → - → E → N.
    3. When initializing the transmission: N → E → M → - → M → - → M → + → M → + → E → N.

    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150.Механическая Трансмиссия 'Multimode' C53A.Система Механической Трансмиссии

  8. Release the brake pedal.



    9. COROLLA, AURIS. ZZE150 ZRE151,152 NDE150

  9. Depress the brake pedal once.

    1. The buzzer sounds at intervals of 0.5 seconds as follows (there is an interval of 2.5 seconds between each cycle).

      1. Twice when initializing the ECU (one cycle)
      2. Three times when initializing the clutch (one cycle)
      3. Four times when initializing the transmission (one cycle)
      УКАЗАНИЕ:
      1. If the buzzer does not sound as specified, wait at least 15 seconds after turning the ignition switch off. Then perform the procedure from step (a') again.
      2. If the buzzer sounds at intervals of 1 second (not at intervals of 0.5 seconds), wait at least 15 seconds after turning the ignition switch off. Then perform the procedure from step (a') again.

  10. Depress the brake pedal 3 times or more within 2 seconds.

    1. The buzzer sounds twice with an interval of 0.25 seconds.

  11. Turn the ignition switch off and wait at least 10 seconds.

  12. The initialization is complete.

  13. Disconnect the SST from terminals TC and CG of the DLC3.


LEARNING OF MULTI-MODE MANUAL TRANSAXLE SYSTEM WITHOUT USING INTELLIGENT TESTER
УКАЗАНИЕ:
  1. Perform the procedure below to ensure that the initialized TCM stores the adjusted clutch position or gear position.
  2. If the learning of the multi-mode manual transaxle system fails, perform the operation again from step (a') INITIALIZATION more than 15 seconds after turning the ignition switch off.

  1. Prepare the vehicle:

    1. Stop the vehicle.
    2. Shift the shift lever to the N position.
    3. Turn the ignition switch off.

  2. Turn the ignition switch on (IG).

  3. Wait at least 40 seconds.

  4. Turn the ignition switch off.

  5. Wait at least 15 seconds.

  6. Turn the ignition switch on (IG).

  7. Start the engine under the following conditions:

    1. Shift lever is in the N position.
    2. Brake pedal is depressed.
    УКАЗАНИЕ:
    The shift N position indicator blinks when the engine starts.

  8. Wait at least 10 seconds.

  9. Check that the shift N position indicator turns on continuously (stops blinking).

  10. The learning is complete.