Система Механической Трансмиссии 'Multimode' Сигнальная Цепь Зажигания. Corolla ZZE150

Трансмиссия. COROLLA, AURIS. ZZE150 ZRE151,152 NDE150
Механическая Трансмиссия 'Multimode' C53A. COROLLA, AURIS. ZZE150 ZRE151,152 NDE150

DESCRIPTION

WIRING DIAGRAM

INSPECTION PROCEDURE

READ VALUE USING INTELLIGENT TESTER

INSPECT TCM (IG TERMINAL VOLTAGE)

CHECK HARNESS AND CONNECTOR (TCM - BODY GROUND)

INSPECT FUSE (IGN FUSE)

INSPECT FUSE (IG2 FUSE)

INSPECT ENGINE ROOM JUNCTION BLOCK (IG2 RELAY)

CHECK HARNESS AND CONNECTOR (IGN FUSE - TCM)

CHECK HARNESS AND CONNECTOR (IG2 RELAY - IGN FUSE)

CHECK HARNESS AND CONNECTOR (IG2 RELAY - BODY GROUND)

INSPECT FUSE (IG2 NO. 2 FUSE)

CHECK HARNESS AND CONNECTOR (IG2 RELAY - IG2 NO. 2 FUSE)

CHECK HARNESS AND CONNECTOR (IG2 NO. 2 FUSE - IGNITION SWITCH)

INSPECT IGNITION SWITCH

INSPECT FUSE (AM2 FUSE)

CHECK HARNESS AND CONNECTOR (IGNITION SWITCH - AM2 FUSE)

СИСТЕМА МЕХАНИЧЕСКОЙ ТРАНСМИССИИ 'MULTIMODE' - Сигнальная цепь зажигания


DESCRIPTION

When the ignition switch is turned on (IG), the battery voltage is applied to terminal IG of the TCM. Power is supplied to the TCM via terminals +B and IG. The TCM interprets the ignition switch condition through the potential at the IG terminal.

WIRING DIAGRAM


COROLLA, AURIS. ZZE150 ZRE151,152 NDE150.Механическая Трансмиссия 'Multimode' C53A.Система Механической Трансмиссии


INSPECTION PROCEDURE

1.READ VALUE USING INTELLIGENT TESTER

  1. Connect the intelligent tester to the DLC3

  1. Turn the ignition switch on (IG) and turn the tester ON.

  1. Select the following menu items: Powertrain / Multi-Mode M/T / Data List.

  1. Read the value.

    Items
    [Abbreviation]
    		Measurement Items: Display
    		Normal Conditions
    		Diagnostic Notes
    Ignition Signal
    [Ignition Sig]
    		Ignition switch signal:
    Open (OFF) or +B (ON)
    		+B: Ignition switch on (IG)
    		-
    OK:
    [+B] is displayed in the item [Ignition Signal] when the ignition switch is turned on (IG).

    Result:

    Result
    		Proceed to
    NG
    		A
    OK
    		B


B
PROCEED TO NEXT CIRCUIT INSPECTION SHOWN IN PROBLEM SYMPTOMS TABLE
A


2.INSPECT TCM (IG TERMINAL VOLTAGE)


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150.Механическая Трансмиссия 'Multimode' C53A.Система Механической Трансмиссии

  1. Disconnect the TCM connector.

  1. Turn the ignition switch on (IG).

  1. Measure the voltage between the terminal of the TCM connector and the body ground.

    Standard voltage:
    Tester Connection
    		Switch Condition
    		Specified Condition
    E33-3 (IG) - E33-6 (GND)
    		Ignition switch off
    		Below 1 V
    E33-3 (IG) - E33-6 (GND)
    		Ignition switch on (IG)
    		11 to 14 V
    Result:
    Result
    		Proceed to
    NG
    		A
    OK
    		B

  1. Reconnect the TCM connector.



B
REPLACE TCM (Нажмите здесь)
A


3.CHECK HARNESS AND CONNECTOR (TCM - BODY GROUND)


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150.Механическая Трансмиссия 'Multimode' C53A.Система Механической Трансмиссии

  1. Disconnect the TCM connector.

  1. Measure the resistance according to the value(s) in the table below.

    Standard resistance:
    Tester Connection
    		Condition
    		Specified Condition
    E33-6 (GND) - Body ground
    		Always
    		Below 1 Ω

  1. Reconnect the TCM connector.



NG
REPAIR OR REPLACE HARNESS OR CONNECTOR (TCM - BODY GROUND)
OK


4.INSPECT FUSE (IGN FUSE)


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150.Механическая Трансмиссия 'Multimode' C53A.Система Механической Трансмиссии

  1. Remove the IGN fuse from the instrument panel junction block.

  1. Measure the resistance according to the value(s) in the table below.

    Standard resistance:
    Tester Connection
    		Condition
    		Specified Condition
    IGN fuse
    		Always
    		Below 1 Ω

  1. Reinstall the IGN fuse.



NG
REPLACE FUSE (IGN FUSE)
OK


5.INSPECT FUSE (IG2 FUSE)


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150.Механическая Трансмиссия 'Multimode' C53A.Система Механической Трансмиссии

  1. Remove the IG2 fuse from the engine room junction block.

  1. Measure the resistance according to the value(s) in the table below.

    Standard resistance:
    Tester Connection
    		Condition
    		Specified Condition
    IG2 fuse
    		Always
    		Below 1 Ω

  1. Reinstall the IG2 fuse.



NG
REPLACE FUSE (IG2 RELAY - IGN FUSE)
OK


6.INSPECT ENGINE ROOM JUNCTION BLOCK (IG2 RELAY)


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150.Механическая Трансмиссия 'Multimode' C53A.Система Механической Трансмиссии

  1. Remove the engine room junction block from the engine room relay block.

  1. Disconnect the engine room junction block connector.

  1. Measure the IG2 relay resistance.

    Standard resistance:
    Tester Connection
    		Condition
    		Specified Condition
    1E-1 - 1M-4
    		Voltage is not applied between terminals 1M-2 and 1M-3
    		10 kΩ or higher
    Apply battery voltage terminals 1M-2 and 1M-3
    		Below 1 Ω

  1. Reconnect the engine room junction block connector.

  1. Reinstall the engine room junction block.



NG
REPLACE ENGINE ROOM JUNCTION BLOCK
OK


7.CHECK HARNESS AND CONNECTOR (IGN FUSE - TCM)


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150.Механическая Трансмиссия 'Multimode' C53A.Система Механической Трансмиссии

  1. Disconnect the TCM connectors.

  1. Remove the IGN fuse from the instrument panel junction block.

  1. Measure the resistance according to the value(s) in the table below.

    Standard resistance (Check for open):
    Tester Connection
    		Condition
    		Specified Condition
    2 (IGN fuse) - E33-3 (IG)
    		Always
    		Below 1 Ω
    Standard resistance (Check for short):
    Tester Connection
    		Condition
    		Specified Condition
    2 (IGN fuse) or E33-3 (IG) - Body ground
    		Always
    		10 kΩ or higher

  1. Reconnect the TCM connector.

  1. Reinstall the IGN fuse.



NG
REPAIR OR REPLACE HARNESS OR CONNECTOR (IGN FUSE - TCM)
OK


8.CHECK HARNESS AND CONNECTOR (IG2 RELAY - IGN FUSE)


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150.Механическая Трансмиссия 'Multimode' C53A.Система Механической Трансмиссии

  1. Remove the engine room junction block from the engine room relay block.

  1. Disconnect the engine room junction block connector.

  1. Remove the IGN fuse from the instrument panel junction block.

  1. Measure the resistance according to the value(s) in the table below.

    Standard resistance (Check for open):
    Tester Connection
    		Condition
    		Specified Condition
    1M-4 - 1 (IGN fuse)
    		Always
    		Below 1 Ω
    Standard resistance (Check for short):
    Tester Connection
    		Condition
    		Specified Condition
    1M-4 or 1 (IGN fuse) - Body ground
    		Always
    		10 kΩ or higher

  1. Reconnect the engine room junction block connector.

  1. Reinstall the engine room junction block.

  1. Reinstall the IGN fuse.



NG
REPAIR OR REPLACE HARNESS OR CONNECTOR (IG2 RELAY - IGN FUSE)
OK


9.CHECK HARNESS AND CONNECTOR (IG2 RELAY - BODY GROUND)


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150.Механическая Трансмиссия 'Multimode' C53A.Система Механической Трансмиссии

  1. Remove the engine room junction block from the engine room relay block.

  1. Disconnect the engine room junction block connector.

  1. Measure the resistance according to the value(s) in the table below.

    Standard resistance:
    Tester Connection
    		Condition
    		Specified Condition
    1M-3 - Body ground
    		Always
    		Below 1 Ω

  1. Reconnect the engine room junction block connector.

  1. Reinstall the engine room junction block.



NG
REPAIR OR REPLACE HARNESS OR CONNECTOR (IG2 RELAY - BODY GROUND)
OK


10.INSPECT FUSE (IG2 NO. 2 FUSE)


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150.Механическая Трансмиссия 'Multimode' C53A.Система Механической Трансмиссии

  1. Remove the IG2 No. 2 fuse from the engine room junction block.

  1. Measure the resistance according to the value(s) in the table below.

    Standard resistance:
    Tester Connection
    		Condition
    		Specified Condition
    IG2 No. 2 fuse
    		Always
    		Below 1 Ω

  1. Reinstall the IG2 No. 2 fuse.



NG
REPLACE FUSE (IG2 NO. 2 FUSE)
OK


11.CHECK HARNESS AND CONNECTOR (IG2 RELAY - IG2 NO. 2 FUSE)


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150.Механическая Трансмиссия 'Multimode' C53A.Система Механической Трансмиссии

  1. Remove the engine room junction block from the engine room relay block.

  1. Disconnect the engine room junction block connector.

  1. Remove the IG2 No. 2 fuse from the engine room relay block.

  1. Measure the resistance according to the value(s) in the table below.

    Standard resistance (Check for open):
    Tester Connection
    		Condition
    		Specified Condition
    1M-2 - 2 (IG2 No. 2 fuse)
    		Always
    		Below 1 Ω
    Standard resistance (Check for short):
    Tester Connection
    		Condition
    		Specified Condition
    1M-2 or 2 (IG2 No. 2 fuse) - Body ground
    		Always
    		10 kΩ or higher

  1. Reconnect the engine room junction block connector.

  1. Reinstall the engine room junction block.

  1. Reinstall the IG2 No. 2 fuse.



NG
REPAIR OR REPLACE HARNESS OR CONNECTOR (IG2 RELAY - IG2 NO. 2 FUSE)
OK


12.CHECK HARNESS AND CONNECTOR (IG2 NO. 2 FUSE - IGNITION SWITCH)


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150.Механическая Трансмиссия 'Multimode' C53A.Система Механической Трансмиссии

  1. Disconnect the ignition switch connector.

  1. Remove the IG2 No. 2 fuse from the engine room relay block.

  1. Measure the resistance according to the value(s) in the table below.

    Standard resistance (Check for open):
    Tester Connection
    		Condition
    		Specified Condition
    1 (IG2 No. 2 fuse) - E4-6 (IG2)
    		Always
    		Below 1 Ω
    Standard resistance (Check for short):
    Tester Connection
    		Condition
    		Specified Condition
    1 (IG2 No. 2 fuse) or E4-6 (IG2) - Body ground
    		Always
    		10 kΩ or higher

  1. Reconnect the ignition switch connector.

  1. Reinstall the IG2 No. 2 fuse.

    Result:
    Result
    		Proceed to
    NG
    		A
    OK
    		B


B
Перейдите к шагу 13
A

REPAIR OR REPLACE HARNESS OR CONNECTOR (IG2 NO. 2 FUSE - IGNITION SWITCH)

13.INSPECT IGNITION SWITCH


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150.Механическая Трансмиссия 'Multimode' C53A.Система Механической Трансмиссии

  1. Disconnect the ignition switch connector.

  1. Measure the resistance according to the value(s) in the table below.

    Standard resistance:
    Tester Connection
    		Ignition Switch Position
    		Specified Condition
    All Terminals
    		LOCK
    		10 kΩ or higher
    2 - 4
    		ACC
    		Below 1 Ω
    1 - 2 - 4, 5 - 6
    		ON
    1 - 3 - 4, 5 - 6 - 7
    		START

  1. Reconnect the ignition switch connector.



NG
REPLACE IGNITION SWITCH (for 1ND-TV) (Нажмите здесь)
OK


14.INSPECT FUSE (AM2 FUSE)


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150.Механическая Трансмиссия 'Multimode' C53A.Система Механической Трансмиссии

  1. Remove the AM2 fuse from the engine room relay block.

  1. Measure the resistance according to the value(s) in the table below.

    Standard resistance:
    Tester Connection
    		Condition
    		Specified Condition
    AM2 fuse
    		Always
    		Below 1 Ω

  1. Reinstall the AM2 fuse.



NG
REPLACE FUSE (AM2 FUSE)
OK


15.CHECK HARNESS AND CONNECTOR (IGNITION SWITCH - AM2 FUSE)


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150.Механическая Трансмиссия 'Multimode' C53A.Система Механической Трансмиссии

  1. Disconnect the ignition switch connector.

  1. Remove the AM2 fuse from the engine room relay block.

  1. Measure the resistance according to the value(s) in the table below.

    Standard resistance (Check for open):
    Tester Connection
    		Condition
    		Specified Condition
    E4-7 (AM2) - 2 (AM2 fuse)
    		Always
    		Below 1 Ω
    Standard resistance (Check for short):
    Tester Connection
    		Condition
    		Specified Condition
    E4-7 (AM2) or 2 (AM2 fuse) - Body ground
    		Always
    		10 kΩ or higher

  1. Reconnect the ignition switch connector.

  1. Reinstall the AM2 fuse.



NG
REPAIR OR REPLACE HARNESS OR CONNECTOR (IGNITION SWITCH - AM2 FUSE)
OK

REPAIR OR REPLACE HARNESS OR CONNECTOR (AM2 FUSE - BATTERY)