Нагнетающий Топливный Насос Установка. Corolla Auris

Двигатель. COROLLA, AURIS. ZZE150 ZRE151,152 NDE150
Топливная Система 2Ad-Fhv. COROLLA, AURIS. ZZE150 ZRE151,152 NDE150

  1. INSTALL FUEL SUPPLY PUMP ASSEMBLY

  2. INSTALL FUEL INLET PIPE SUB-ASSEMBLY

  3. INSTALL FUEL TUBE SUB-ASSEMBLY

  4. INSTALL NO. 1 FUEL HOSE

  5. INSTALL NO. 3 FUEL HOSE

  6. INSTALL AIR CLEANER ASSEMBLY

  7. INSPECT FOR FUEL LEAK

  8. INSTALL NO. 1 ENGINE COVER

  9. PERFORM INITIALIZATION


Нагнетающий Топливный Насос -- Установка



1. INSTALL FUEL SUPPLY PUMP ASSEMBLY
  1. Install a new O-ring to the injection or supply pump assembly.



    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150
  1. Install the supply pump drive coupling.

    УКАЗАНИЕ:
    Line up the coupling with the groove in the camshaft end.
  1. Install the fuel supply pump assembly with the 2 bolts.

    Момент затяжки:
    21 Н*м{210 кгс*см, 15 фунт-сила-футов}
    ПРИМЕЧАНИЕ:
    Apply engine oil to the O-ring of the injection or supply pump assembly.
    УКАЗАНИЕ:
    Line up the end of the supply pump drive shaft with the supply pump drive coupling.


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150
  1. Connect the suction control valve connector.

  1. Connect the fuel temperature sensor connector.



2. INSTALL FUEL INLET PIPE SUB-ASSEMBLY
ПРИМЕЧАНИЕ:
  1. In a case where the fuel supply pump is replaced, the fuel inlet pipe must also be replaced.


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150.Топливная Система 2Ad-Fhv.Топливная Система.Нагнетающий Топливный Насос  Установка
  1. Temporarily install the fuel inlet pipe with the 2 clamps and nut.

  1. Using SST, first tighten the nut at the common rail end of the fuel inlet pipe.

    SST
    09023-38401
    Момент затяжки:
    With SST:
    27 Н*м{275 кгс*см, 20 фунт-сила-футов}
    Момент затяжки:
    Without SST:
    30 Н*м{306 кгс*см, 22 фунт-сила-футов}
    УКАЗАНИЕ:
    1. Use of proper SST is required to ensure that the correct torque is applied to the fuel inlet pipe nut.
    2. Use a torque wrench with a fulcrum length of 30 cm (11.81 in.).
    3. Make sure that the pipe is not deformed or twisted during installation.
    4. If the pipe is deformed or twisted, or if it cannot be installed properly, replace the pipe with a new one.
  1. Using SST, tighten the nut at the injection or supply pump end of the fuel inlet pipe.

    SST
    09023-38401
    Момент затяжки:
    :
    27 Н*м{275 кгс*см, 20 фунт-сила-футов}
    Момент затяжки:
    Without SST:
    30 Н*м{306 кгс*см, 22 фунт-сила-футов}
    УКАЗАНИЕ:
    1. Use of proper SST is required to ensure that the correct torque is applied to the fuel inlet pipe nut.
    2. Use a torque wrench with a fulcrum length of 30 cm (11.81 in.).
    3. Make sure that the pipe is not deformed or twisted during installation.
    4. If the pipe is deformed or twisted, or if it cannot be installed properly, replace the pipe with a new one.
  1. Tighten the fuel inlet pipe clamp nut.

    Момент затяжки:
    5.0 Н*м{51 кгс*см, 44 фунт-сила-дюймов}


3. INSTALL FUEL TUBE SUB-ASSEMBLY


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150
  1. Turn the retainer in the direction indicated by the arrow until the retainer stops.



    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150
  1. Install the fuel tube and gasket with the union bolt.

    Момент затяжки:
    23 Н*м{235 кгс*см, 17 фунт-сила-футов}


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150
  1. Insert the fuel tube connector into the injector.



    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150
  1. Turn the retainer in the direction indicated by the arrow until it makes a "click" sound.

    ПРИМЕЧАНИЕ:
    If the fuel tube connector is not inserted to the correct position of the injector, the retainer cannot be turned further in the direction of the arrow.


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150
  1. Connect the exhaust fuel addition injector connector.



4. INSTALL NO. 1 FUEL HOSE


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150
  1. Using pliers, grip the claws of the 2 clips and slide the 2 clips to install the No. 1 fuel hose.



5. INSTALL NO. 3 FUEL HOSE


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150.Топливная Система 2Ad-Fhv.Топливная Система.Нагнетающий Топливный Насос  Установка
  1. Using pliers, grip the claws of the 2 clips and slide the 2 clips to install the No. 3 fuel hose as shown in the illustration.



6. INSTALL AIR CLEANER ASSEMBLY


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150
  1. Install the cleaner case with the 3 bolts.

    Момент затяжки:
    7.0 Н*м{71 кгс*см, 62 фунт-сила-дюймов}
  1. Install the air filter element.



    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150.Топливная Система 2Ad-Fhv.Топливная Система.Нагнетающий Топливный Насос  Установка
  1. Using pliers, grip the claws of the clip to install the air cleaner cap sub-assembly (*1).

  1. Using pliers, grip the claws of the clip and slide the clip to connect the PCV hose (*2).



    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150.Топливная Система 2Ad-Fhv.Топливная Система.Нагнетающий Топливный Насос  Установка
  1. Engage the 4 air cleaner cap clamps (*3).

  1. Connect the air flow sensor connector (*4).

  1. Engage the 3 wire harness clamps (*5).



7. INSPECT FOR FUEL LEAK
  1. PERFORM ACTIVE TEST

    1. Connect the intelligent tester to the DLC3.

    2. Turn the ignition switch to the ON position.

    3. Turn the intelligent tester on.

    4. Enter the following menus: Powertrain / Engine / Active Test.

    5. Perform the Active Test.

      Tester Display
      Test Part
      Control Range
      Diagnostic Notes
      Test the Fuel Leak
      Pressurizing common rail internal fuel pressure, and checking for fuel leaks.
      Stop/Start
      1. Fuel pressure inside common rail is pressurized to specified value and engine speed is increased to 2000 rpm when ON is selected.
      2. Above conditions are maintained while test is ON.


8. INSTALL NO. 1 ENGINE COVER


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150
  1. Attach the 4 clips to install the engine cover.

    ПРИМЕЧАНИЕ:
    1. Line up the 4 grommets using the oil filler cap and oil dipstick as guides.
    2. Push down on the four locations shown to install the cover.


9. PERFORM INITIALIZATION
  1. Perform initialization procedure (See page Нажмите здесь).