Топливный Бак Установка. Corolla Auris

Fit the fuel tank main tube into the fuel tank sub-assembly.

Fit the fuel tank return tube into the fuel tank sub-assembly.

Install a new No. 1 fuel tank cushion and 3 new No. 2 cushions as shown in the illustration.

Set the 2 No. 1 fuel tank band sub-assemblies.

Support the fuel tank using an engine lifter.

Raise the engine lifter, then install the fuel tank to the vehicle.

ПРИМЕЧАНИЕ:

1. Do not drop the fuel tank.
   
2. When installing the fuel tank, tilt it slightly to prevent it from interfering with the suspension arm or other surrounding parts.
   

Temporarily install the fuel tank with 4 new bolts.

Temporarily tighten bolt 1 and then fully tighten the bolts in the following order: bolt 2, bolt 1, bolt 3, and bolt 4.

Момент затяжки:

39 Н*м{400 кгс*см, 29 фунт-сила-футов}

Connect the fuel tank to filler pipe hose to the fuel tank as shown in the illustration, then fit it with the clamp.

ПРИМЕЧАНИЕ:

Be careful of the installation angle of the hose clamp.

Connect the breather tube fuel hose to the fuel tank inlet pipe as shown in the illustration.

ПРИМЕЧАНИЕ:

After connecting the breather tube, check that the evaporation vent tube clamp is securely connected to the fuel tank.

Connect the fuel tank main tube.

1. Align the fuel tube connector with the pipe, then push the fuel tube connector in until it comes into contact with the seat to connector the fuel tank main tube to the pipe, then push the retainer up until the claws lock.
   

   ПРИМЕЧАНИЕ:

   1. Check that there are no scratches or foreign objects around the connected part of the fuel tube connector and pipe before starting this step.
      
   2. After connecting the fuel tank main tube, check that the fuel tank main tube is securely connected by pulling on the fuel tube connector (maximum pulling force: 100N).
      

Connect the fuel tank return tube.

1. Align the fuel tube connector with the pipe, then push the fuel tube connector in until it comes into contact with the seat to connect the fuel tank main tube to the pipe, then push the retainer up until the claws lock.
   

   ПРИМЕЧАНИЕ:

   1. Check that there are no scratches or foreign objects around the connected part of the fuel tube connector and pipe before starting this step.
      
   2. After connecting the fuel tank return tube, check that the fuel tank return tube is securely connected by pulling on the fuel tube connector (maximum pulling force: 100N).
      

Connect the parking brake cable assembly with the 4 bolts.

Момент затяжки:

6.0 Н*м{61 кгс*см, 53 фунт-сила-дюймов}

Install the No. 1 fuel tank protector sub-assembly with the 3 bolts.

Момент затяжки:

5.5 Н*м{56 кгс*см, 49 фунт-сила-дюймов}

Установите накладку левого бокового защитного бруса заднего пола и закрепите ее 2 болтами и гайкой.

Установите 2 уплотнительных шайбы и фиксатор.

Установите накладку правого бокового защитного бруса заднего пола и закрепите ее 3 болтами и гайкой.

Установите уплотнительную шайбу и фиксатор.

Apply a light coat of diesel fuel to a new gasket, and install it to the fuel tank.

Install the fuel tank vent tube assembly to the fuel tank.

ПРИМЕЧАНИЕ:

1. Do not damage the fuel pump filter.
   
2. Be careful not to bend the fuel sender gauge arm.
   

Align the protrusion of the fuel tank vent tube with the notch of the fuel tank.

While holding the fuel tank vent tube assembly by hand to prevent it from tilting, align the start marks on the fuel pump gauge retainer and fuel tank and tighten the fuel pump gauge retainer 180° by hand.

УКАЗАНИЕ:

1. Check that there is no damage, dent, foreign matter, or other defect on the threads of the fuel tank.
   
2. The diameter of a supplied fuel pump gauge retainer is larger than that of the factory-installed retainer, anticipating that the fuel tank swells and expands over time. If the diameter of the factory-installed retainer is too small to reinstall, use a supplied fuel pump gauge retainer.
   

Using a 6 mm socket, set SST to the fuel pump gauge retainer.

SST

09808-14020(09808-01410,09808-01420,09808-01430)

ПРИМЕЧАНИЕ:

Do not use any other tools such as a screwdriver.

УКАЗАНИЕ:

1. Insert the notch of SST into the rib of the fuel pump gauge retainer.
   
2. While setting SST, hold the fuel tank vent tube by hand to prevent the gasket from separating from the fuel tank.
   

Tighten the fuel pump gauge retainer approximately 270° from the start mark on the fuel tank so that the start mark on the retainer comes within the range shown in the illustration.

ПРИМЕЧАНИЕ:

Do not use any other tools such as a screwdriver.

УКАЗАНИЕ:

Insert the notch of SST into the rib of the fuel pump gauge retainer.

Install the tube.

ПРИМЕЧАНИЕ:

Securely install the tube by pushing on it until it makes a clicking sound.

Connect the fuel tank main tube and return tube.

1. Push the fuel tube joint into the plug of the fuel tank vent tube, then install the 2 tube joint clips.
   

   ПРИМЕЧАНИЕ:

   1. Check that there are no scratches or foreign objects on the connecting parts.
      
   2. Check that the fuel tube joint is inserted securely.
      
   3. Check that the tube joint clips are on the collars of the fuel tube joints.
      
   4. After installing the tube joint clips, check that the fuel tube joints have not been pulled off.
      
   5. Be careful not to damage the clips. If any clip is damaged, replace it.
      

PERFORM ACTIVE TEST

1. Connect the intelligent tester to the DLC3.
   

2. Turn the ignition switch on (IG).
   

3. Turn the intelligent tester on.
   

4. Enter the following menus: Powertrain / Engine / Active Test.
   

5. Perform the Active Test.
   
   

   Tester Display	Test Part	Control Range	Diagnostic Notes
   Test the Fuel Leak	Pressurizes common rail internal fuel pressure, and checks for fuel leaks	Stop/Start	Fuel pressure inside common rail pressurized to specified value and engine speed increased to 2000 rpm when ON is selected Above conditions preserved while test is ON

Connect the fuel pump connector.

Install the rear floor service hole cover with new butyl tape.

ПРИМЕЧАНИЕ:

Be careful that the rear floor service hole cover does not mount on the protrusions of the floor panel when installing.

Install the floor carpet.

Установите правое заднее сиденье в сборе в салон.

ПРИМЕЧАНИЕ:

Соблюдайте осторожность, чтобы не повредить кузов автомобиля.

Закрепите заднюю часть правого заднего сиденья в сборе 2 болтами.

Момент затяжки:

Для моделей производства TMC:

42 Н*м{428 кгс*см, 31 фунт-сила-футов}

Для моделей производства TMUK, TMMT:

37 Н*м{377 кгс*см, 27 фунт-сила-футов}

Установите 2 фиксатора.

Закрепите переднюю часть правого заднего сиденья в сборе 2 болтами.

Момент затяжки:

Для моделей производства TMC:

42 Н*м{428 кгс*см, 31 фунт-сила-футов}

Для моделей производства TMUK, TMMT:

37 Н*м{377 кгс*см, 27 фунт-сила-футов}

Установите левое заднее сиденье в сборе в салон.

ПРИМЕЧАНИЕ:

Соблюдайте осторожность, чтобы не повредить кузов автомобиля.

Закрепите заднюю часть левого заднего сиденья в сборе 2 болтами.

Момент затяжки:

Для моделей производства TMC:

42 Н*м{428 кгс*см, 31 фунт-сила-футов}

Для моделей производства TMUK, TMMT:

37 Н*м{377 кгс*см, 27 фунт-сила-футов}

Установите 2 фиксатора.

Закрепите переднюю часть левого заднего сиденья в сборе 2 болтами.

Момент затяжки:

Для моделей производства TMC:

42 Н*м{428 кгс*см, 31 фунт-сила-футов}

Для моделей производства TMUK, TMMT:

37 Н*м{377 кгс*см, 27 фунт-сила-футов}