Масляный Насос Снятие. Corolla Auris

Двигатель. COROLLA, AURIS. ZZE150 ZRE151,152 NDE150
Система Смазки 1Ad-Ftv. COROLLA, AURIS. ZZE150 ZRE151,152 NDE150

  1. REMOVE ENGINE WITH TRANSAXLE

  2. INSTALL ENGINE TO STAND

  3. REMOVE GENERATOR ASSEMBLY

  4. REMOVE NO. 1 IDLER PULLEY SUB-ASSEMBLY

  5. REMOVE NO. 4 WATER BY-PASS PIPE

  6. REMOVE ENGINE MOUNTING BRACKET

  7. REMOVE V-RIBBED BELT TENSIONER ASSEMBLY

  8. REMOVE VACUUM PUMP ASSEMBLY

  9. REMOVE CAMSHAFT POSITION SENSOR

  10. REMOVE INJECTION PIPE SUB-ASSEMBLY

  11. REMOVE FUEL INLET PIPE SUB-ASSEMBLY

  12. REMOVE OIL DIPSTICK GUIDE

  13. REMOVE DIESEL THROTTLE BODY

  14. REMOVE VACUUM TRANSMITTING PIPE

  15. REMOVE CYLINDER HEAD COVER SUB-ASSEMBLY

  16. REMOVE OIL FILTER CAP ASSEMBLY

  17. REMOVE OIL FILTER ELEMENT

  18. REMOVE NO. 2 OIL PAN SUB-ASSEMBLY

  19. REMOVE OIL FILTER BRACKET

  20. REMOVE OIL STRAINER SUB-ASSEMBLY

  21. REMOVE CRANKSHAFT PULLEY

  22. REMOVE WATER PUMP ASSEMBLY

  23. REMOVE NO. 1 WATER BY-PASS HOSE

  24. REMOVE OIL COOLER ASSEMBLY

  25. REMOVE NO. 3 WATER BY-PASS PIPE

  26. REMOVE NO. 1 TURBO OIL PIPE

  27. REMOVE NO. 1 OIL COOLER BRACKET

  28. REMOVE NO. 2 WATER BY-PASS PIPE

  29. REMOVE NO. 4 WATER BY-PASS HOSE

  30. REMOVE WATER INLET HOUSING

  31. REMOVE TIMING CHAIN COVER SUB-ASSEMBLY


Масляный Насос -- Снятие



1. REMOVE ENGINE WITH TRANSAXLE
  1. Remove the engine from the vehicle (see page Нажмите здесь).



2. INSTALL ENGINE TO STAND
  1. Set the engine on an engine stand and remove the sling device and chain block from the engine.



3. REMOVE GENERATOR ASSEMBLY


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150
  1. Disconnect the generator connector.

  1. Remove the terminal cap.

  1. Remove the nut and bolt, and disconnect the generator wire from terminal B.

  1. Remove the 3 bolts and generator assembly.



4. REMOVE NO. 1 IDLER PULLEY SUB-ASSEMBLY


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150
  1. Using a screwdriver, remove the idler pulley cover plate.



    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150
  1. Remove the bolt and idler pulley.



5. REMOVE NO. 4 WATER BY-PASS PIPE


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150
  1. Remove the bolt and No. 4 water by-pass pipe.



6. REMOVE ENGINE MOUNTING BRACKET


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150
  1. Remove the 4 bolts, 2 nuts and engine mounting bracket.



7. REMOVE V-RIBBED BELT TENSIONER ASSEMBLY


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150
  1. Remove the 3 bolts and tensioner.

    ПРИМЕЧАНИЕ:
    As the bolts' heads are not as thick as typical bolts, be careful not to damage them during removal.


8. REMOVE VACUUM PUMP ASSEMBLY


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150
  1. Сдвиньте фиксатор и отсоедините 2 вакуумных шланга.

  1. Выверните 3 болта и снимите вакуумный насос в сборе.

  1. Снимите 2 кольцевых уплотнения с вакуумного насоса в сборе.



9. REMOVE CAMSHAFT POSITION SENSOR


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150.Система Смазки 1Ad-Ftv.Система Смазки.Масляный Насос  Снятие
  1. Disconnect the sensor connector.

  1. Remove the bolt and sensor.



10. REMOVE INJECTION PIPE SUB-ASSEMBLY
ПРИМЕЧАНИЕ:
After removing the injection pipe, to prevent dirt or foreign objects from entering the pipe inlet, cover the common rail with electrical tape. Also protect the injector inlets with electrical tape or plastic bags.


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150.Система Смазки 1Ad-Ftv.Система Смазки.Масляный Насос  Снятие
  1. Remove the 2 bolts and 4 injection pipe clamps.

  1. Using SST, loosen the nut at the common rail end of the injection pipe.

    SST
    09023-38401
  1. Using SST, loosen the nut at the injector end of the injection pipe.

    SST
    09023-12701
  1. Remove the No. 1 injection pipe sub-assembly.



11. REMOVE FUEL INLET PIPE SUB-ASSEMBLY
ПРИМЕЧАНИЕ:
After removing the fuel inlet pipe, cover the common rail and supply pump to prevent dirt from being introduced.


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150
  1. Remove the nut and fuel inlet pipe clamps.

  1. Using SST, remove the fuel inlet pipe.

    SST
    09023-38401


12. REMOVE OIL DIPSTICK GUIDE
  1. Remove the oil dipstick.



    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150
  1. Remove the 2 bolts, oil dipstick guide, and O-ring.



13. REMOVE DIESEL THROTTLE BODY


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150
  1. Disconnect the throttle position sensor connector.

  1. Disconnect the throttle motor connector.

  1. Remove the 2 nuts and 2 bolts, and then remove the diesel throttle body and gasket.



14. REMOVE VACUUM TRANSMITTING PIPE


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150
  1. Remove the 3 bolts and vacuum transmitting pipe.



15. REMOVE CYLINDER HEAD COVER SUB-ASSEMBLY


16. REMOVE OIL FILTER CAP ASSEMBLY


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150.Система Смазки 1Ad-Ftv.Система Смазки.Масляный Насос  Снятие
  1. Remove the oil filter drain plug and O-ring, then insert the drain pipe into the oil filter cap and drain the engine oil into a container.

    УКАЗАНИЕ:
    The drain pipe is supplied with the oil filter element.


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150.Система Смазки 1Ad-Ftv.Система Смазки.Масляный Насос  Снятие
  1. Using SST, remove the oil filter cap.

    SST
    09228-06501


17. REMOVE OIL FILTER ELEMENT


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150.Система Смазки 1Ad-Ftv.Система Смазки.Масляный Насос  Снятие
  1. Remove the oil filter element and 2 O-rings from the oil filter cap.



18. REMOVE NO. 2 OIL PAN SUB-ASSEMBLY
  1. Remove the drain plug and gasket.



    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150
  1. Remove the 18 bolts and 2 nuts.



    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150.Система Смазки 1Ad-Ftv.Система Смазки.Масляный Насос  Снятие
  1. Insert the blade of SST between the oil pan and crankshaft bearing cap, cut through the applied sealer, and remove the oil pan.

    SST
    09032-00100
    ПРИМЕЧАНИЕ:
    1. Do not use SST for the timing chain cover side.
    2. Be careful not to damage the contact surfaces of the oil pan.


19. REMOVE OIL FILTER BRACKET


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150
  1. Remove the 4 bolts, oil filter bracket, and gasket.



20. REMOVE OIL STRAINER SUB-ASSEMBLY


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150
  1. Remove the 3 bolts, oil strainer, and O-ring.



21. REMOVE CRANKSHAFT PULLEY
  1. Align the keyway of the pulley with the key located on the crankshaft, then slide the pulley into place.



    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150.Система Смазки 1Ad-Ftv.Система Смазки.Масляный Насос  Снятие
  1. Using SST, install the pulley bolt.

    SST
    09213-58013
    09330-00021
    Момент затяжки:
    250 Н*м{2549 кгс*см, 184 фунт-сила-футов}


22. REMOVE WATER PUMP ASSEMBLY


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150
  1. Remove the 7 bolts, water pump and gasket.



23. REMOVE NO. 1 WATER BY-PASS HOSE


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150
  1. Loosen the 2 clips and remove the water by-pass hose.



24. REMOVE OIL COOLER ASSEMBLY
  1. Disconnect the connector from the oil pressure switch.



    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150
  1. Remove the 5 bolts, engine oil cooler, and 3 O-rings.



25. REMOVE NO. 3 WATER BY-PASS PIPE


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150
  1. Remove the 2 bolts, O-ring and by-pass pipe.



26. REMOVE NO. 1 TURBO OIL PIPE


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150
  1. Remove the 2 union bolts, 2 gaskets and oil pipe.



27. REMOVE NO. 1 OIL COOLER BRACKET


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150.Система Смазки 1Ad-Ftv.Система Смазки.Масляный Насос  Снятие
  1. Remove the 6 bolts, nut, and oil cooler bracket.

  1. Remove the 3 O-rings.



28. REMOVE NO. 2 WATER BY-PASS PIPE


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150
  1. Remove the 2 bolts, O-ring, and by-pass pipe.



29. REMOVE NO. 4 WATER BY-PASS HOSE


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150
  1. Using needle-nose pliers, grip the claws of the 2 clips, and slide the 2 clips to remove the No. 4 water by-pass hose.

    УКАЗАНИЕ:
    Place a container under the connection before removing the No. 4 water by-pass hose because water in the hose may spill out.


30. REMOVE WATER INLET HOUSING


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150
  1. Remove the 3 nuts, gasket, and inlet housing.



31. REMOVE TIMING CHAIN COVER SUB-ASSEMBLY


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150.Система Смазки 1Ad-Ftv.Система Смазки.Масляный Насос  Снятие
  1. Using a 10 mm socket hexagon wrench, remove the timing chain cover tight plug and gasket.



    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150
  1. Remove the 13 bolts and seal washer as shown in the illustration.



    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150.Система Смазки 1Ad-Ftv.Система Смазки.Масляный Насос  Снятие
  1. Remove the timing chain cover by prying between the timing chain cover and cylinder head or cylinder block with a screwdriver.

    УКАЗАНИЕ:
    Tape the screwdriver tip before use.
    ПРИМЕЧАНИЕ:
    Do not damage the contact surfaces of the cylinder head, cylinder block, and timing chain cover.


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150
  1. Remove the gasket and O-ring.