Масляный Насос Снятие. Corolla Auris
Двигатель. COROLLA, AURIS. ZZE150 ZRE151,152 NDE150
REMOVE ENGINE WITH TRANSAXLE
INSTALL ENGINE TO STAND
REMOVE GENERATOR ASSEMBLY
REMOVE NO. 1 IDLER PULLEY SUB-ASSEMBLY
REMOVE NO. 4 WATER BY-PASS PIPE
REMOVE ENGINE MOUNTING BRACKET
REMOVE V-RIBBED BELT TENSIONER ASSEMBLY
REMOVE VACUUM PUMP ASSEMBLY
REMOVE CAMSHAFT POSITION SENSOR
REMOVE INJECTION PIPE SUB-ASSEMBLY
REMOVE FUEL INLET PIPE SUB-ASSEMBLY
REMOVE OIL DIPSTICK GUIDE
REMOVE DIESEL THROTTLE BODY
REMOVE VACUUM TRANSMITTING PIPE
REMOVE CYLINDER HEAD COVER SUB-ASSEMBLY
REMOVE OIL FILTER CAP ASSEMBLY
REMOVE OIL FILTER ELEMENT
REMOVE NO. 2 OIL PAN SUB-ASSEMBLY
REMOVE OIL FILTER BRACKET
REMOVE OIL STRAINER SUB-ASSEMBLY
REMOVE CRANKSHAFT PULLEY
REMOVE WATER PUMP ASSEMBLY
REMOVE NO. 1 WATER BY-PASS HOSE
REMOVE OIL COOLER ASSEMBLY
REMOVE NO. 3 WATER BY-PASS PIPE
REMOVE NO. 1 TURBO OIL PIPE
REMOVE NO. 1 OIL COOLER BRACKET
REMOVE NO. 2 WATER BY-PASS PIPE
REMOVE NO. 4 WATER BY-PASS HOSE
REMOVE WATER INLET HOUSING
REMOVE TIMING CHAIN COVER SUB-ASSEMBLY
1. REMOVE ENGINE WITH TRANSAXLE |
Remove the engine from the vehicle (see page Нажмите здесь).
2. INSTALL ENGINE TO STAND |
Set the engine on an engine stand and remove the sling device and chain block from the engine.
3. REMOVE GENERATOR ASSEMBLY |
Disconnect the generator connector.
Remove the terminal cap.
Remove the nut and bolt, and disconnect the generator wire from terminal B.
Remove the 3 bolts and generator assembly.
4. REMOVE NO. 1 IDLER PULLEY SUB-ASSEMBLY |
Using a screwdriver, remove the idler pulley cover plate.
Remove the bolt and idler pulley.
5. REMOVE NO. 4 WATER BY-PASS PIPE |
Remove the bolt and No. 4 water by-pass pipe.
6. REMOVE ENGINE MOUNTING BRACKET |
Remove the 4 bolts, 2 nuts and engine mounting bracket.
7. REMOVE V-RIBBED BELT TENSIONER ASSEMBLY |
Remove the 3 bolts and tensioner.
- ПРИМЕЧАНИЕ:
- As the bolts' heads are not as thick as typical bolts, be careful not to damage them during removal.
8. REMOVE VACUUM PUMP ASSEMBLY |
Сдвиньте фиксатор и отсоедините 2 вакуумных шланга.
Выверните 3 болта и снимите вакуумный насос в сборе.
Снимите 2 кольцевых уплотнения с вакуумного насоса в сборе.
9. REMOVE CAMSHAFT POSITION SENSOR |
Disconnect the sensor connector.
Remove the bolt and sensor.
10. REMOVE INJECTION PIPE SUB-ASSEMBLY |
- ПРИМЕЧАНИЕ:
- After removing the injection pipe, to prevent dirt or foreign objects from entering the pipe inlet, cover the common rail with electrical tape. Also protect the injector inlets with electrical tape or plastic bags.
Remove the 2 bolts and 4 injection pipe clamps.
Using SST, loosen the nut at the common rail end of the injection pipe.
- SST
- 09023-38401
Using SST, loosen the nut at the injector end of the injection pipe.
- SST
- 09023-12701
Remove the No. 1 injection pipe sub-assembly.
11. REMOVE FUEL INLET PIPE SUB-ASSEMBLY |
- ПРИМЕЧАНИЕ:
- After removing the fuel inlet pipe, cover the common rail and supply pump to prevent dirt from being introduced.
Remove the nut and fuel inlet pipe clamps.
Using SST, remove the fuel inlet pipe.
- SST
- 09023-38401
12. REMOVE OIL DIPSTICK GUIDE |
Remove the oil dipstick.
Remove the 2 bolts, oil dipstick guide, and O-ring.
13. REMOVE DIESEL THROTTLE BODY |
Disconnect the throttle position sensor connector.
Disconnect the throttle motor connector.
Remove the 2 nuts and 2 bolts, and then remove the diesel throttle body and gasket.
14. REMOVE VACUUM TRANSMITTING PIPE |
Remove the 3 bolts and vacuum transmitting pipe.
15. REMOVE CYLINDER HEAD COVER SUB-ASSEMBLY |
16. REMOVE OIL FILTER CAP ASSEMBLY |
Remove the oil filter drain plug and O-ring, then insert the drain pipe into the oil filter cap and drain the engine oil into a container.
- УКАЗАНИЕ:
- The drain pipe is supplied with the oil filter element.
Using SST, remove the oil filter cap.
- SST
- 09228-06501
17. REMOVE OIL FILTER ELEMENT |
Remove the oil filter element and 2 O-rings from the oil filter cap.
18. REMOVE NO. 2 OIL PAN SUB-ASSEMBLY |
Remove the drain plug and gasket.
Remove the 18 bolts and 2 nuts.
Insert the blade of SST between the oil pan and crankshaft bearing cap, cut through the applied sealer, and remove the oil pan.
- SST
- 09032-00100
- ПРИМЕЧАНИЕ:
- Do not use SST for the timing chain cover side.
- Be careful not to damage the contact surfaces of the oil pan.
19. REMOVE OIL FILTER BRACKET |
Remove the 4 bolts, oil filter bracket, and gasket.
20. REMOVE OIL STRAINER SUB-ASSEMBLY |
Remove the 3 bolts, oil strainer, and O-ring.
21. REMOVE CRANKSHAFT PULLEY |
Align the keyway of the pulley with the key located on the crankshaft, then slide the pulley into place.
Using SST, install the pulley bolt.
- SST
- 09213-58013
09330-00021
- Момент затяжки:
- 250 Н*м{2549 кгс*см, 184 фунт-сила-футов}
22. REMOVE WATER PUMP ASSEMBLY |
Remove the 7 bolts, water pump and gasket.
23. REMOVE NO. 1 WATER BY-PASS HOSE |
Loosen the 2 clips and remove the water by-pass hose.
24. REMOVE OIL COOLER ASSEMBLY |
Disconnect the connector from the oil pressure switch.
Remove the 5 bolts, engine oil cooler, and 3 O-rings.
25. REMOVE NO. 3 WATER BY-PASS PIPE |
Remove the 2 bolts, O-ring and by-pass pipe.
26. REMOVE NO. 1 TURBO OIL PIPE |
Remove the 2 union bolts, 2 gaskets and oil pipe.
27. REMOVE NO. 1 OIL COOLER BRACKET |
Remove the 6 bolts, nut, and oil cooler bracket.
Remove the 3 O-rings.
28. REMOVE NO. 2 WATER BY-PASS PIPE |
Remove the 2 bolts, O-ring, and by-pass pipe.
29. REMOVE NO. 4 WATER BY-PASS HOSE |
Using needle-nose pliers, grip the claws of the 2 clips, and slide the 2 clips to remove the No. 4 water by-pass hose.
- УКАЗАНИЕ:
- Place a container under the connection before removing the No. 4 water by-pass hose because water in the hose may spill out.
30. REMOVE WATER INLET HOUSING |
Remove the 3 nuts, gasket, and inlet housing.
31. REMOVE TIMING CHAIN COVER SUB-ASSEMBLY |
Using a 10 mm socket hexagon wrench, remove the timing chain cover tight plug and gasket.
Remove the 13 bolts and seal washer as shown in the illustration.
Remove the timing chain cover by prying between the timing chain cover and cylinder head or cylinder block with a screwdriver.
- УКАЗАНИЕ:
- Tape the screwdriver tip before use.
- ПРИМЕЧАНИЕ:
- Do not damage the contact surfaces of the cylinder head, cylinder block, and timing chain cover.
Remove the gasket and O-ring.