Масляный Насос Установка. Corolla Auris

Install a new gasket and O-ring to the timing chain cover as shown in the illustration.

Apply seal packing to the timing chain cover as shown in the illustration.

Seal packing:

Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent

Standard seal diameter:

Position	Specified Condition
A - A	2.0 to 4.0 mm (0.079 to 0.157 in.)
B - B	8.0 to 10.0 mm (0.315 to 0.394 in.)
C - C	Width: 13 mm (0.512 in.) Height: 6 mm (0.236 in.)

ПРИМЕЧАНИЕ:

1. Be sure to clean and degrease the contact surfaces, especially the 4 areas indicated by the arrows in the illustration.
   
2. When the contact surfaces are wet, wipe them with an oil-free cloth before applying seal packing.
   
3. When applying seal packing to area C - C, apply it in the direction of the white arrows in the illustration.
   
4. Install the crankcase within 3 minutes and tighten the bolts within 15 minutes after applying seal packing.
   
5. Do not start the engine for at least 4 hours after installing.
   

Apply adhesive to the 4 bolts.

Adhesive:

Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent

УКАЗАНИЕ:

Bolt length: 37.5 mm (1.476 in.)

Temporarily install the timing chain cover with the 4 bolts.

Temporarily install a new seal washer and bolt A.

УКАЗАНИЕ:

Bolt length: 67.5 mm (2.657 in.)

Temporarily install the 8 bolts.

УКАЗАНИЕ:

Bolt length: 37.5 mm (1.476 in.)

Using several steps, tighten the 13 bolts.

Момент затяжки:

31.5 Н*м{321 кгс*см, 23 фунт-сила-футов}for except bolt A

21 Н*м{214 кгс*см, 15 фунт-сила-футов}for bolt A

Using a 10 mm socket hexagon wrench, install a new gasket and the timing chain cover tight plug.

Момент затяжки:

19 Н*м{194 кгс*см, 14 фунт-сила-футов}

Install a new gasket and the inlet housing with the 3 nuts.

Момент затяжки:

9.0 Н*м{92 кгс*см, 80 фунт-сила-дюймов}

Using needle-nose pliers, grip the claws of the 2 clips and slide the 2 clips to install the No. 4 water by-pass hose.

Apply soapy water to a new O-ring and install it to the by-pass pipe.

Install the by-pass pipe to the inlet housing with the 2 bolts.

Момент затяжки:

11 Н*м{112 кгс*см, 8 фунт-сила-футов}

Apply a light coat of engine oil to 2 new O-rings.

ПРИМЕЧАНИЕ:

Do not apply engine oil to the new O-ring labeled A.

Install the 3 O-rings to the oil cooler bracket.

Install the oil cooler bracket with the 6 bolts and nut.

Момент затяжки:

11 Н*м{112 кгс*см, 8 фунт-сила-футов}

УКАЗАНИЕ:

Bolt length: 36 mm (1.42 in.) for bolt A

Bolt length: 49 mm (1.93 in.) for except bolt A

Install the oil pipe and 2 new gaskets with the 2 union bolts.

Момент затяжки:

35 Н*м{357 кгс*см, 26 фунт-сила-футов}

УКАЗАНИЕ:

Be sure to install the union bolt A so that the gasket is positioned as shown in the illustration.

Apply soapy water to a new O-ring and install it to the by-pass pipe.

Install the by-pass pipe with the 2 bolts.

Момент затяжки:

21 Н*м{214 кгс*см, 15 фунт-сила-футов}

Apply a light coat of engine oil to 2 new O-rings.

ПРИМЕЧАНИЕ:

Do not apply engine oil to the new O-ring labeled A.

Install the 2 O-rings and the new O-ring labeled A to the oil cooler bracket.

Install the oil cooler with the 5 bolts.

Момент затяжки:

11 Н*м{112 кгс*см, 8 фунт-сила-футов}

Connect the oil pressure switch connector.

Install the No. 1 water by-pass hose and tighten the 2 clips.

Install a new gasket onto the timing chain cover as shown in the illustration.

Clean the 7 bolts and 7 bolt holes.

Apply adhesive to 2 or 3 threads of the bolt labeled A.

Adhesive:

Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent

Temporarily install the water pump with the 7 bolts.

Standard bolt length:

Item	Specified Condition
Bolt A and C	45 mm (1.77 in.)
Bolt B	30 mm (1.18 in.)

Tighten the 2 bolts indicated by the arrows in the illustration. Then tighten the other bolts.

Момент затяжки:

32 Н*м{326 кгс*см, 24 фунт-сила-футов}

Align the keyway of the pulley with the key located on the crankshaft, then slide the pulley into place.

Using SST, install the pulley bolt.

SST

09213-58013
09330-00021

Момент затяжки:

250 Н*м{2549 кгс*см, 184 фунт-сила-футов}

Install a new O-ring and the oil strainer with the 3 bolts.

Момент затяжки:

9.0 Н*м{92 кгс*см, 80 фунт-сила-дюймов}for bolt A and B

42 Н*м{428 кгс*см, 31 фунт-сила-футов}for bolt C

Install a new gasket and the oil filter bracket with the 4 bolts.

Момент затяжки:

9.0 Н*м{92 кгс*см, 80 фунт-сила-дюймов}

Apply seal packing in a continuous bead as shown in the illustration.

Seal packing:

Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent

Standard seal diameter:

4.0 to 7.0 mm (0.157 to 0.276 in.)

ПРИМЕЧАНИЕ:

1. Remove any oil from the contact surfaces.
   
2. Install the oil pan within 3 minutes and tighten the bolts within 10 minutes after applying seal packing.
   
3. Do not start the engine for at least 4 hours after installation.
   

Install the oil pan with the 18 bolts and 2 nuts.

Момент затяжки:

10.5 Н*м{107 кгс*см, 8 фунт-сила-футов}

Install a new gasket and the drain plug.

Момент затяжки:

38 Н*м{387 кгс*см, 28 фунт-сила-футов}

Clean the inside of oil filter cap, threads, and O-ring groove.

Apply a small amount of engine oil to a new O-ring and install it to the oil filter cap assembly.

Install a new oil filter element into the oil filter cap assembly.

Remove any dirt or foreign matter from the contact surfaces of the oil filter cap assembly (with oil filter element) and oil filter bracket.

Install the oil filter cap assembly (with oil filter element) to the oil filter bracket.

Using SST, tighten the oil filter cap.

SST

09228-06501

Момент затяжки:

40 Н*м{408 кгс*см, 30 фунт-сила-футов}

ПРИМЕЧАНИЕ:

Check and clean the oil filter installation surface.

Remove any old seal packing material.

Apply seal packing to the cylinder head as shown in the illustration.

Seal packing:

Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent

Standard seal diameter:

6 mm (0.24 in.)

Install the gasket to the cylinder head cover.

Install the cylinder head cover with the 12 bolts, 2 nuts and 2 washers.

Момент затяжки:

11 Н*м{112 кгс*см, 8 фунт-сила-футов}

ПРИМЕЧАНИЕ:

1. When installing the cylinder head cover to the cylinder head, do not allow the injectors to damage the nozzle holder gasket.
   
2. Install the cylinder head cover within 3 minutes and tighten the bolts within 15 minutes after applying seal packing.
   

УКАЗАНИЕ:

Uniformly tighten the bolts and nuts in several passes.

Install the vacuum transmitting pipe with the 3 bolts.

Момент затяжки:

9.0 Н*м{92 кгс*см, 80 фунт-сила-дюймов}

Install a new gasket and the diesel throttle body with the 2 nuts and 2 bolts.

Момент затяжки:

21 Н*м{214 кгс*см, 15 фунт-сила-футов}

Connect the throttle position sensor connector.

Connect the throttle motor connector.

Apply engine oil to a new O-ring.

Install the O-ring to the dipstick guide.

Install the oil dipstick guide with the 2 bolts.

Момент затяжки:

33 Н*м{337 кгс*см, 24 фунт-сила-футов}

Install the oil dipstick.

Temporarily install the 4 injection pipes.

Using SST, tighten the nut at the common rail end of the injection pipe.

SST

09023-38401

Момент затяжки:

without SST:

30 Н*м{306 кгс*см, 22 фунт-сила-футов}

with SST:

27 Н*м{275 кгс*см, 20 фунт-сила-футов}

УКАЗАНИЕ:

1. Use of proper SST is necessary to ensure that the correct torque is applied to the injection pipe nut.
   
2. Use a torque wrench with a fulcrum length of 30 cm (11.81 in.).
   
3. Make sure that the pipe is not deformed or twisted during installation.
   If the pipe is deformed or twisted, or if it cannot be installed properly, replace the pipe with a new one.
   

Using SST, tighten the nut at the injector end of the injection pipe.

SST

09023-12701

Момент затяжки:

without SST:

34 Н*м{347 кгс*см, 25 фунт-сила-футов}

with SST:

31 Н*м{316 кгс*см, 23 фунт-сила-футов}

УКАЗАНИЕ:

1. Use of proper SST is necessary to ensure that the correct torque is applied to the injection pipe nut.
   
2. Use a torque wrench with a fulcrum length of 30 cm (11.81 in.).
   
3. Make sure that the pipe is not deformed or twisted during installation.
   If the pipe is deformed or twisted, or if it cannot be installed properly, replace the pipe with a new one.
   

Temporarily install the fuel inlet pipe with the 2 clamps and nut.

Using SST, first tighten the nut at the common rail end of the fuel inlet pipe.

SST

09023-38401

Момент затяжки:

without SST:

30 Н*м{306 кгс*см, 22 фунт-сила-футов}

with SST:

27 Н*м{275 кгс*см, 20 фунт-сила-футов}

УКАЗАНИЕ:

1. Use of proper SST is necessary to ensure that the correct torque is applied to the injection pipe nut.
   
2. Use a torque wrench with a fulcrum length of 30 cm (11.81 in.).
   
3. Make sure that the pipe is not deformed or twisted during installation.
   If the pipe is deformed or twisted, or if it cannot be installed properly, replace the pipe with a new one.
   

Using SST, tighten the nut at the supply pump end of the fuel inlet pipe.

SST

09023-38401

Момент затяжки:

without SST:

34 Н*м{347 кгс*см, 25 фунт-сила-футов}

with SST:

31 Н*м{316 кгс*см, 23 фунт-сила-футов}

УКАЗАНИЕ:

1. Use of proper SST is necessary to ensure that the correct torque is applied to the injection pipe nut.
   
2. Use a torque wrench with a fulcrum length of 30 cm (11.81 in.).
   
3. Make sure that the pipe is not deformed or twisted during installation.
   If the pipe is deformed or twisted, or if it cannot be installed properly, replace the pipe with a new one.
   

Tighten the fuel inlet pipe clamp nut.

Момент затяжки:

5.0 Н*м{51 кгс*см, 44 фунт-сила-дюймов}

Install the cover bracket with the 2 bolts.

Момент затяжки:

20 Н*м{204 кгс*см, 15 фунт-сила-футов}

Install the pressure sensor with the bolt.

Момент затяжки:

8.8 Н*м{90 кгс*см, 78 фунт-сила-дюймов}

Apply a light coat of engine oil to the O-ring of the sensor.

Install the sensor with the bolt.

Момент затяжки:

8.8 Н*м{90 кгс*см, 78 фунт-сила-дюймов}

Connect the sensor connector.

Нанесите моторное масло на маслопровод на кончике вакуумного насоса в сборе.

Нанесите моторное масло на 2 новых кольцевых уплотнения и установите их на вакуумный насос в сборе.

Установите вакуумный насос в сборе таким образом, чтобы соединительный зубец (A) вакуумного насоса в сборе вошел в зацепление с канавкой (B) распредвала.

Вверните 3 новых болта.

Момент затяжки:

21 Н*м{214 кгс*см, 15 фунт-сила-футов}

Подсоедините 2 вакуумных шланга и сдвиньте фиксатор.

Install the tensioner with the 3 bolts.

Момент затяжки:

20 Н*м{204 кгс*см, 15 фунт-сила-футов}

ПРИМЕЧАНИЕ:

As the bolts' heads are not as thick as typical bolts, be careful not to damage them during installation.

Set the mounting bracket.

Temporarily tighten the 2 bolts (B) and 2 nuts.

Tighten the 2 bolts (A).

Момент затяжки:

28 Н*м{286 кгс*см, 21 фунт-сила-футов}for bolt A

Tighten the 2 bolts (B) and 2 nuts.

Момент затяжки:

80 Н*м{816 кгс*см, 59 фунт-сила-футов}for bolt B

Apply soapy water to a new O-ring and install it to the by-pass pipe.

Install the No. 4 water by-pass pipe with the bolt.

Момент затяжки:

11 Н*м{112 кгс*см, 8 фунт-сила-футов}

Install the idler pulley with the bolt.

Момент затяжки:

40 Н*м{408 кгс*см, 30 фунт-сила-футов}

Install the idler pulley cover plate.

Install the generator assembly with the 3 bolts.

Момент затяжки:

25 Н*м{255 кгс*см, 18 фунт-сила-футов}

ПРИМЕЧАНИЕ:

Make sure that the wire harness of the crankshaft position sensor does not get caught between the cylinder block and the generator assembly when installing the generator assembly.

Connect the generator wire to terminal B with the nut and bolt.

Момент затяжки:

for Nut:

9.8 Н*м{100 кгс*см, 87 фунт-сила-дюймов}

for Bolt:

7.7 Н*м{79 кгс*см, 68 фунт-сила-дюймов}

Install the terminal cap.

Connect the generator connector.

Install the sling device and chain block to the engine and hang the engine.

Remove the engine stand.

Install the engine to the vehicle (see page Нажмите здесь).