Land Cruiser URJ200 URJ202 GRJ200 VDJ200 - 1GR-FE ENGINE MECHANICAL

CYLINDER BLOCK - REPLACEMENT

1. REPLACE STRAIGHT PIN
  • NOTICE:
  • It is not necessary to remove a straight pin unless it is being replaced.

Cylinder Block - Replacement. 1GR-FE ENGINE MECHANICAL. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Text in Illustration
*aFront Side*bRear Side
*cUpper Side*dLower Side

Remove the straight pins.

Using a plastic-faced hammer, tap in new straight pins to the cylinder block.

  • Standard Protrusion Height:
  • ItemSpecified Condition
    Pin A22.5 to 23.5 mm (0.886 to 0.925 in.)
    Pin B10.5 to 11.5 mm (0.413 to 0.453 in.)
    Pin C8.5 to 9.5 mm (0.335 to 0.374 in.)
    Pin D5.5 to 6.5 mm (0.217 to 0.256 in.)
2. REPLACE CYLINDER BLOCK TIGHT PLUG
  • NOTICE:
  • If coolant leaks from a tight plug or a plug is corroded, replace it.

Cylinder Block - Replacement. 1GR-FE ENGINE MECHANICAL. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

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*1Standard Depth--
*aLH Side*bRH Side

Remove the tight plugs.

Apply adhesive around new tight plugs.

  • Adhesive:
  • Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent

Using SST and a hammer, tap in the tight plugs to the standard depth.

  • SST
  • 09950-60010(09951-00350)
    09950-70010(09951-07150)
  • Standard depth:
  • 0.2 to 1.2 mm (0.00787 to 0.0472 in.)