REMOVE GENERATOR PULLEY

REMOVE GENERATOR REAR END COVER

REMOVE TERMINAL INSULATOR

REMOVE GENERATOR BRUSH HOLDER ASSEMBLY

REMOVE GENERATOR COIL ASSEMBLY

REMOVE GENERATOR ROTOR ASSEMBLY

INSPECT GENERATOR DRIVE END FRAME BEARING

REMOVE GENERATOR DRIVE END FRAME BEARING

Mount the generator in a vise between aluminum plates.

Install SST 1-A to the pulley shaft.

• SST
• 09820-63011(09820-06010,09820-06021)

• HINT:

Insert SST 1-B to SST 1-A.

Hold SST 1-A with a torque wrench and turn SST 1-B clockwise with the specified torque.

• Torque:
• 39 N*m{ 398 kgf*cm, 29 ft.*lbf}

Text in Illustration

*a	Hold
	Turn

• NOTICE:

• Check that SST is secured on the rotor shaft.

Insert SST 2 and attach it to the pulley nut.

Text in Illustration

Insert

To loosen the pulley nut, turn SST 1-A in the direction shown in the illustration.

• NOTICE:

• To prevent damage to the rotor shaft, do not loosen the pulley nut more than one-half turn.

Remove SST 2 from the generator.

Turn SST 1-B in the direction shown in the illustration, and then remove SST 1-A and SST 1-B.

Text in Illustration

*a	Hold
	Turn

Remove the pulley nut and generator pulley.

Remove the 3 nuts and generator rear end cover.

Remove the 2 screws and brush holder.

Remove the 4 bolts.

Using SST, remove the generator coil.

• SST
• 09950-40011(09951-04020,09952-04010,09953-04020,09954-04010,09955-04071,09957-04010,09958-04011)

Text in Illustration

*a	Hold
	Turn

Remove the generator washer.

Remove the generator rotor.

Check that the drive end frame bearing is not rough or worn.

If necessary, replace the generator drive end frame bearing.

Remove the 4 screws and retainer plate.

Using SST and a hammer, tap out the drive end frame bearing.

• SST
• 09950-60010(09951-00250)
  09950-70010(09951-07100)