Выпускной Коллектор Установка. Corolla Auris

Двигатель. COROLLA, AURIS. ZZE150 ZRE151,152 NDE150
Система Выпуска 1Ad-Ftv. COROLLA, AURIS. ZZE150 ZRE151,152 NDE150

  1. INSTALL EXHAUST MANIFOLD

  2. INSTALL EGR COOLER ASSEMBLY (for CCo)

  3. INSTALL NO. 2 WATER BY-PASS HOSE (for CCo)

  4. INSTALL EGR COOLER ASSEMBLY (for DPF)

  5. INSTALL TURBOCHARGER SUB-ASSEMBLY

  6. INSTALL TURBOCHARGER STAY

  7. INSTALL NO. 2 TURBO OIL PIPE

  8. INSTALL TURBO OIL OUTLET PIPE

  9. INSTALL NO. 5 WATER BY-PASS PIPE

  10. INSTALL NO. 1 TURBO INSULATOR

  11. INSTALL EXHAUST MANIFOLD CONVERTER SUB-ASSEMBLY (for CCo)

  12. INSTALL EXHAUST MANIFOLD CONVERTER SUB-ASSEMBLY (for DPF)

  13. INSTALL NO. 2 MANIFOLD CONVERTER INSULATOR (for DPF)

  14. INSTALL NO. 1 MANIFOLD CONVERTER INSULATOR (for CCo)

  15. INSTALL NO. 1 MANIFOLD CONVERTER INSULATOR (for DPF)

  16. INSTALL FRONT EXHAUST PIPE ASSEMBLY (for CCo)

  17. INSTALL NO. 1 AIR HOSE (for CCo)

  18. INSTALL AIR CLEANER CAP SUB-ASSEMBLY (for CCo)

  19. INSTALL COWL TOP PANEL OUTER (for CCo)

  20. INSTALL COWL BODY MOUNTING REINFORCEMENT LH (for CCo)

  21. INSTALL WINDSHIELD WIPER MOTOR AND LINK (for CCo)

  22. INSTALL ENGINE ASSEMBLY (for DPF)

  23. INSPECT FOR EXHAUST GAS LEAK

  24. INSTALL NO. 1 ENGINE COVER (for CCo)

Выпускной Коллектор -- Установка



1. INSTALL EXHAUST MANIFOLD

  1. Install a new exhaust manifold gasket.



    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150.Система Выпуска 1Ad-Ftv.Система Выпуска Отработавших Газов.Выпускной Коллектор Установка

  1. Install the 8 nuts and 8 collars, then install the exhaust manifold.

    Момент затяжки:
    47 Н*м{479 кгс*см, 35 фунт-сила-футов}
    ПРИМЕЧАНИЕ:
    Make sure to install the collars with the groove facing the rear of the vehicle.


2. INSTALL EGR COOLER ASSEMBLY (for CCo)

  1. Install 2 new gaskets and a new O-ring to the EGR cooler.



    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150

  1. Temporarily install the EGR cooler with the 2 bolts and 2 nuts.

  1. Temporarily install the 4 bolts.



    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150

  1. Tighten the 2 bolts and 2 nuts holding the EGR cooler to the cylinder block.

    Момент затяжки:
    10 Н*м{102 кгс*см, 7 фунт-сила-футов}


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150

  1. Tighten the 2 bolts holding the EGR cooler to the exhaust manifold.

    Момент затяжки:
    16 Н*м{163 кгс*см, 12 фунт-сила-футов}


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150

  1. Tighten the 2 bolts holding the EGR cooler to the cylinder head.

    Момент затяжки:
    24 Н*м{245 кгс*см, 18 фунт-сила-футов}


3. INSTALL NO. 2 WATER BY-PASS HOSE (for CCo)


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150

  1. Using pliers, grip the claws of the 2 clips and slide the 2 clips to install the No. 2 water by-pass hose.



4. INSTALL EGR COOLER ASSEMBLY (for DPF)

  1. Install a new O-ring to the EGR cooler.



    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150

  1. Temporarily install the No. 2 EGR valve assembly, No. 1 EGR pipe, 2 new gaskets, 2 bolts and 2 nuts to the EGR cooler.

  1. Install a new gasket to the No. 1 EGR pipe.

  1. Install a new gasket to the EGR cooler.



    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150.Система Выпуска 1Ad-Ftv.Система Выпуска Отработавших Газов.Выпускной Коллектор Установка

  1. Temporarily install the EGR cooler assembly with the 2 bolts and 2 nuts (*1).

  1. Temporarily install the 4 bolts (*2).



    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150

  1. Tighten the 2 bolts and 2 nuts.

    Момент затяжки:
    10 Н*м{102 кгс*см, 7 фунт-сила-футов}


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150

  1. Tighten the 2 bolts to the exhaust manifold.

    Момент затяжки:
    16 Н*м{163 кгс*см, 12 фунт-сила-футов}


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150

  1. Tighten the 2 bolts to the cylinder head.

    Момент затяжки:
    24 Н*м{245 кгс*см, 18 фунт-сила-футов}


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150

  1. Tighten the 2 bolts and 2 nuts.

    Момент затяжки:
    21 Н*м{241 кгс*см, 15 фунт-сила-футов}


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150

  1. Connect the vacuum hose.



5. INSTALL TURBOCHARGER SUB-ASSEMBLY


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150

  1. Install a new gasket and the turbocharger with 3 new nuts.

    Момент затяжки:
    60 Н*м{612 кгс*см, 44 фунт-сила-футов}


6. INSTALL TURBOCHARGER STAY


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150

  1. Install a new turbocharger stay with the 2 nuts and 2 spacers.

    Момент затяжки:
    36 Н*м{367 кгс*см, 27 фунт-сила-футов}
    ПРИМЕЧАНИЕ:
    Do not reuse the turbocharger stay.


7. INSTALL NO. 2 TURBO OIL PIPE


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150

  1. Install 2 new gaskets and the turbo oil pipe with the 2 bolts.

    Момент затяжки:
    35 Н*м{357 кгс*см, 26 фунт-сила-футов}


8. INSTALL TURBO OIL OUTLET PIPE


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150

  1. Install 2 new gaskets and the outlet pipe with the 4 bolts.

    Момент затяжки:
    11 Н*м{112 кгс*см, 8 фунт-сила-футов}


9. INSTALL NO. 5 WATER BY-PASS PIPE


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150.Система Выпуска 1Ad-Ftv.Система Выпуска Отработавших Газов.Выпускной Коллектор Установка

  1. Using needle-nose pliers, grip the claws of the clips and slide the clips to install the No. 2 and No. 3 water by-pass hoses.



    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150

  1. Install the pipe with the 2 bolts.

    Момент затяжки:
    28 Н*м{286 кгс*см, 21 фунт-сила-футов}


10. INSTALL NO. 1 TURBO INSULATOR


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150

  1. Install the insulator with the 2 bolts.

    Момент затяжки:
    20.5 Н*м{209 кгс*см, 15 фунт-сила-футов}


11. INSTALL EXHAUST MANIFOLD CONVERTER SUB-ASSEMBLY (for CCo)


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150

  1. Temporarily install a new gasket and the exhaust manifold converter with the 3 nuts.



    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150

  1. Temporarily install the No. 2 exhaust manifold stay with the nut and 2 bolts.



    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150

  1. Temporarily install the No. 2 manifold stay with the 3 bolts.



    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150

  1. Temporarily install the No. 1 manifold stay with the bolt and nut.



    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150

  1. Tighten the 2 bolts holding the No. 2 exhaust manifold stay to the cylinder block (upper bolt → lower bolt).

    Момент затяжки:
    56 Н*м{571 кгс*см, 41 фунт-сила-футов}


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150

  1. While pushing the manifold converter towards the turbocharger, tighten the 3 nuts holding the exhaust manifold converter to the turbocharger.

    Момент затяжки:
    25 Н*м{255 кгс*см, 18 фунт-сила-футов}


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150

  1. Tighten the nut holding the No. 2 exhaust manifold stay to the exhaust manifold converter.

    Момент затяжки:
    56 Н*м{571 кгс*см, 41 фунт-сила-футов}


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150

  1. Tighten the bolt holding the No. 2 manifold stay to the exhaust manifold converter.

    Момент затяжки:
    56 Н*м{571 кгс*см, 41 фунт-сила-футов}
    УКАЗАНИЕ:
    Ensure that the stay is pushed flush with the cylinder block and manifold converter while tightening.


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150

  1. Tighten the 2 bolts holding the No. 2 manifold stay to the cylinder block.

    Момент затяжки:
    56 Н*м{571 кгс*см, 41 фунт-сила-футов}


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150

  1. Tighten the bolt holding the No. 1 manifold stay to the cylinder head.

    Момент затяжки:
    25 Н*м{255 кгс*см, 18 фунт-сила-футов}
    УКАЗАНИЕ:
    Ensure that the stay is pushed flush with the cylinder head and manifold converter while tightening.


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150

  1. Tighten the nut holding the No. 1 manifold stay to the exhaust manifold converter.

    Момент затяжки:
    25 Н*м{255 кгс*см, 18 фунт-сила-футов}


12. INSTALL EXHAUST MANIFOLD CONVERTER SUB-ASSEMBLY (for DPF)


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150

  1. Temporarily install a new turbine outlet elbow gasket and exhaust manifold converter with the 3 nuts.



    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150

  1. Temporarily install the No. 2 exhaust manifold stay with the 2 bolts and nut.



    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150

  1. Temporarily install the No. 2 manifold stay with the 3 bolts.



    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150

  1. Temporarily install the No. 1 manifold stay with the bolt and nut.



    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150

  1. Tighten the 2 bolts of the No. 2 exhaust manifold stay to the cylinder block (Upper bolt → Lower bolt).

    Момент затяжки:
    56 Н*м{571 кгс*см, 41 фунт-сила-футов}


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150

  1. Tighten the 3 nuts of the exhaust manifold converter to the turbocharger sub-assembly (While pushing the manifold converter towards the turbocharger sub-assembly).

    Момент затяжки:
    25 Н*м{255 кгс*см, 18 фунт-сила-футов}


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150

  1. Tighten the nut of the No. 2 exhaust manifold stay to the exhaust manifold converter.

    Момент затяжки:
    56 Н*м{571 кгс*см, 41 фунт-сила-футов}


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150

  1. Tighten the bolt of the No. 2 manifold stay to the exhaust manifold converter.

    Момент затяжки:
    56 Н*м{571 кгс*см, 41 фунт-сила-футов}
    УКАЗАНИЕ:
    Ensure that the stay is pushed flush with the cylinder block and manifold converter while tightening.


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150

  1. Tighten the 2 bolts of the No. 2 manifold stay to the cylinder block.

    Момент затяжки:
    56 Н*м{571 кгс*см, 41 фунт-сила-футов}


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150

  1. Tighten the bolt of the No. 1 manifold stay to the cylinder head.

    Момент затяжки:
    25 Н*м{255 кгс*см, 18 фунт-сила-футов}
    УКАЗАНИЕ:
    Ensure that the stay is pushed flush with the cylinder head and manifold converter while tightening.


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150

  1. Tighten the nut of the No. 1 manifold stay to the exhaust manifold converter.

    Момент затяжки:
    25 Н*м{255 кгс*см, 18 фунт-сила-футов}


13. INSTALL NO. 2 MANIFOLD CONVERTER INSULATOR (for DPF)


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150

  1. Install the No. 2 manifold converter insulator with the 3 nuts.

    Момент затяжки:
    29 Н*м{291 кгс*см, 21 фунт-сила-футов}


14. INSTALL NO. 1 MANIFOLD CONVERTER INSULATOR (for CCo)


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150

  1. Install the manifold converter insulator with the 4 bolts.

    Момент затяжки:
    29 Н*м{296 кгс*см, 21 фунт-сила-футов}


15. INSTALL NO. 1 MANIFOLD CONVERTER INSULATOR (for DPF)


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150

  1. Install the No. 1 manifold converter insulator with the 5 bolts.

    Момент затяжки:
    29 Н*м{291 кгс*см, 21 фунт-сила-футов}


16. INSTALL FRONT EXHAUST PIPE ASSEMBLY (for CCo)


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150

  1. Using vernier calipers, measure the free length of the compression springs.

    Minimum (front)
    		41.5 mm (1.63 in.)
    Minimum (rear)
    		38.5 mm (1.52 in.)
    УКАЗАНИЕ:
    If the free length is less than minimum, replace the compression spring.


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150.Система Выпуска 1Ad-Ftv.Система Выпуска Отработавших Газов.Выпускной Коллектор Установка

  1. Using a plastic hammer and wooden block, tap in a new gasket until its surface is flush with the exhaust manifold converter.

    ПРИМЕЧАНИЕ:
    1. Be careful with the installation direction of the gasket.
    2. Do not reuse the gasket.
    3. Do not damage the gasket.
    4. Do not push in the gasket by using the exhaust pipe when connecting it.


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150

  1. Install the exhaust pipe supports, then install the front exhaust pipe assembly with the 2 bolts and 2 compression springs.

    Момент затяжки:
    43 Н*м{439 кгс*см, 32 фунт-сила-футов}


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150.Система Выпуска 1Ad-Ftv.Система Выпуска Отработавших Газов.Выпускной Коллектор Установка

  1. Using a plastic hammer and wooden block, tap in a new gasket until its surface is flush with the front exhaust pipe assembly.

    ПРИМЕЧАНИЕ:
    1. Be careful with the installation direction of the gasket.
    2. Do not reuse the gasket.
    3. Do not damage the gasket.
    4. Do not push in the gasket by using the exhaust pipe when connecting it.


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150

  1. Install the 2 bolts and 2 compression springs, then connect the front exhaust pipe assembly to the center exhaust pipe assembly.

    Момент затяжки:
    43 Н*м{439 кгс*см, 32 фунт-сила-футов}


17. INSTALL NO. 1 AIR HOSE (for CCo)

  1. Install the No. 1 air hose with the 2 hose clamps.



18. INSTALL AIR CLEANER CAP SUB-ASSEMBLY (for CCo)

  1. Install the air cleaner filter element.



    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150

  1. Install the air cleaner cap sub-assembly, and connect the 2 clamps and band.

  1. Connect the No. 2 ventilation hose.

  1. Connect the mass air flow meter connector.



19. INSTALL COWL TOP PANEL OUTER (for CCo)

  1. Install the cowl top panel outer (for Sedan)
    (See page Нажмите здесь).

  1. Install the cowl top panel outer (for hatchback)
    (See page Нажмите здесь).



20. INSTALL COWL BODY MOUNTING REINFORCEMENT LH (for CCo)


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150

  1. Установите левый усилитель крепления кожуха к кузову и закрепите его 3 болтами.

    Момент затяжки:
    8,8 Н*м{90 кгс*см, 78 фунт-сила-дюймов}


21. INSTALL WINDSHIELD WIPER MOTOR AND LINK (for CCo)
(See page Нажмите здесь).


22. INSTALL ENGINE ASSEMBLY (for DPF)
УКАЗАНИЕ:
See the steps from "INSTALL ENGINE ASSEMBLY WITH TRANSAXLE" through "INSTALL FRONT WHEELS" (See page Нажмите здесь).


23. INSPECT FOR EXHAUST GAS LEAK


  1. Check that there are no exhaust gas leaks from the points (jointed parts of the exhaust pipes and installed parts of each sensor) shown in the illustration.


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150.Система Выпуска 1Ad-Ftv.Система Выпуска Отработавших Газов.Выпускной Коллектор Установка



24. INSTALL NO. 1 ENGINE COVER (for CCo)


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150

  1. Attach the 4 clips to install the engine cover.