Топливная Система Common Rail Установка. Corolla Auris

Двигатель. COROLLA, AURIS. ZZE150 ZRE151,152 NDE150
Топливная Система 1Ad-Ftv. COROLLA, AURIS. ZZE150 ZRE151,152 NDE150

  1. INSTALL COMMON RAIL ASSEMBLY

  2. INSTALL NO. 1 INJECTION PIPE SUB-ASSEMBLY

  3. INSTALL NO. 2 INJECTION PIPE SUB-ASSEMBLY

  4. INSTALL NO. 3 INJECTION PIPE SUB-ASSEMBLY

  5. INSTALL NO. 4 INJECTION PIPE SUB-ASSEMBLY

  6. INSTALL FUEL INLET PIPE SUB-ASSEMBLY

  7. INSTALL ENGINE WIRE

  8. INSTALL AIR CLEANER CAP SUB-ASSEMBLY

  9. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

  10. INSPECT FOR FUEL LEAK

  11. INSTALL UPPER RADIATOR AIR DEFLECTOR

  12. INSTALL NO. 1 ENGINE COVER

Топливная Система Common Rail -- Установка



1. INSTALL COMMON RAIL ASSEMBLY


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150.Топливная Система 1Ad-Ftv.Топливная Система.Топливная Система Common Rail Установка

  1. Install the common rail assembly with the 2 bolts.

    Момент затяжки:
    21 Н*м{209 кгс*см, 15 фунт-сила-футов}

  1. Using pliers, slide the clip to connect the No. 4 fuel hose.



2. INSTALL NO. 1 INJECTION PIPE SUB-ASSEMBLY
ПРИМЕЧАНИЕ:
In cases where the common rail is replaced, the injection pipes must also be replaced.


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150.Топливная Система 1Ad-Ftv.Топливная Система.Топливная Система Common Rail Установка

  1. Temporarily install the 4 injection pipes.

  1. Using SST, first tighten the nut at the common rail end of the injection pipe.

    SST
    09023-38401
    Момент затяжки:
    without SST:
    30 Н*м{306 кгс*см, 22 фунт-сила-футов}
    with SST:
    27 Н*м{275 кгс*см, 20 фунт-сила-футов}
    УКАЗАНИЕ:
    1. Use of proper SST is necessary to ensure that the correct torque is applied to the injection pipe nut.
    2. Use a torque wrench with a fulcrum length of 30 cm (11.81 in.).
    3. Make sure that the pipe is not deformed or twisted during installation.
      If the pipe is deformed or twisted, or if it cannot be installed properly, replace the pipe with a new one.

  1. Using SST, tighten the nut at the injector end of the injection pipe.

    SST
    09023-12701
    Момент затяжки:
    without SST:
    34 Н*м{347 кгс*см, 25 фунт-сила-футов}
    with SST:
    31 Н*м{316 кгс*см, 23 фунт-сила-футов}
    1. Use of proper SST is necessary to ensure that the correct torque is applied to the injection pipe nut.
    2. Use a torque wrench with a fulcrum length of 30 cm (11.81 in.).
    3. Make sure that the pipe is not deformed or twisted during installation.
      If the pipe is deformed or twisted, or if it cannot be installed properly, replace the pipe with a new one.


3. INSTALL NO. 2 INJECTION PIPE SUB-ASSEMBLY
УКАЗАНИЕ:
Perform the same procedure as for the No. 1 injection pipe.


4. INSTALL NO. 3 INJECTION PIPE SUB-ASSEMBLY
УКАЗАНИЕ:
Perform the same procedure as for the No. 1 injection pipe.


5. INSTALL NO. 4 INJECTION PIPE SUB-ASSEMBLY
УКАЗАНИЕ:
Perform the same procedure as for the No. 1 injection pipe.

  1. Install the 4 injection pipe clamps and 2 bolts.

    Момент затяжки:
    5.0 Н*м{51 кгс*см, 44 фунт-сила-дюймов}


6. INSTALL FUEL INLET PIPE SUB-ASSEMBLY
ПРИМЕЧАНИЕ:
In cases where the common rail is replaced, the injection pipes must also be replaced.


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150.Топливная Система 1Ad-Ftv.Топливная Система.Топливная Система Common Rail Установка

  1. Temporarily install the fuel inlet pipe with the 2 clamps and nut.

  1. Using SST, tighten the nut at the common rail end of the fuel inlet pipe.

    SST
    09023-38401
    Момент затяжки:
    without SST:
    30 Н*м{306 кгс*см, 22 фунт-сила-футов}
    with SST:
    27 Н*м{275 кгс*см, 20 фунт-сила-футов}
    УКАЗАНИЕ:
    1. Use of proper SST is necessary to ensure that the correct torque is applied to the injection pipe nut.
    2. Use a torque wrench with a fulcrum length of 30 cm (11.81 in.).
    3. Make sure that the pipe is not deformed or twisted during installation.
      If the pipe is deformed or twisted, or if it cannot be installed properly, replace the pipe with a new one.

  1. Using SST, tighten the nut at the supply pump end of the fuel inlet pipe.

    SST
    09023-38401
    Момент затяжки:
    without SST:
    30 Н*м{306 кгс*см, 22 фунт-сила-футов}
    with SST:
    27 Н*м{275 кгс*см, 20 фунт-сила-футов}
    УКАЗАНИЕ:
    1. Use of proper SST is required to ensure that the correct torque is applied to the injection pipe nut.
    2. Use a torque wrench with a fulcrum length of 30 cm (11.81 in.).
    3. Make sure that the pipe is not deformed or twisted during installation.
      If the pipe is deformed or twisted, or if it cannot be installed properly, replace the pipe with a new one.

  1. Tighten the fuel inlet pipe clamp nut.

    Момент затяжки:
    5.0 Н*м{51 кгс*см, 44 фунт-сила-дюймов}


7. INSTALL ENGINE WIRE


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150.Топливная Система 1Ad-Ftv.Топливная Система.Топливная Система Common Rail Установка

  1. Connect the engine wire to the engine cover bracket.

  1. Install the 3 nuts (*1).

  1. Connect the glow plug harness.

  1. Install the nut and grommet (*2).

    Момент затяжки:
    2.2 Н*м{22 кгс*см, 19 фунт-сила-дюймов}

  1. Connect the fuel pressure sensor connector (*3).

  1. Connect the turbo pressure connector (*4).



8. INSTALL AIR CLEANER CAP SUB-ASSEMBLY

  1. Install the air cleaner filter element.



    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150

  1. Install the air cleaner cap sub-assembly, and connect the 2 clamps and band.

  1. Connect the No. 2 ventilation hose.

  1. Connect the mass air flow meter connector.



9. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL


10. INSPECT FOR FUEL LEAK
УКАЗАНИЕ:
Using the intelligent tester to perform Active Tests allow relays, VSVs, actuators and other items to be operated without removing any parts. This non-intrusive functional inspection can be very useful because intermittent operation may be discovered before parts or wiring is disturbed. Performing Active Tests early in troubleshooting is one way to save diagnostic time. Data List information can be displayed while performing Active Tests.

  1. PERFORM ACTIVE TEST

    1. Connect the intelligent tester to the DLC3.

    2. Turn the ignition switch on (IG).

    3. Turn the intelligent tester on.

    4. Enter the following menus: Powertrain / Engine / Active Test.

    5. Perform the Active Test.

      Tester Display
      		Test Part
      		Control Range
      		Diagnostic Notes
      Test the Fuel Leak
      		Pressurizes common rail internal fuel pressure, and checks for fuel leaks
      		Stop/Start
      1. Fuel pressure inside common rail pressurized to specified value and engine speed increased to 2000 rpm when ON is selected
      2. Above conditions preserved while test is ON


11. INSTALL UPPER RADIATOR AIR DEFLECTOR


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150

  1. Install the 6 clips and upper radiator air deflector.



12. INSTALL NO. 1 ENGINE COVER


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150

  1. Attach the 4 clips to install the engine cover.