Головка Блока Цилиндров Проверка. Corolla Auris

Двигатель. COROLLA, AURIS. ZZE150 ZRE151,152 NDE150
Механическая Часть Двигателя 1Ad-Ftv. COROLLA, AURIS. ZZE150 ZRE151,152 NDE150

  1. INSPECT CYLINDER HEAD SUB-ASSEMBLY

  2. INSPECT CYLINDER HEAD FOR CRACKS

  3. INSPECT INTAKE VALVE SEAT

  4. INSPECT EXHAUST VALVE SEAT

  5. INSPECT INTAKE VALVE

  6. INSPECT EXHAUST VALVE

  7. INSPECT VALVE GUIDE BUSH

  8. INSPECT CYLINDER HEAD SET BOLT


Головка Блока Цилиндров -- Проверка



1. INSPECT CYLINDER HEAD SUB-ASSEMBLY


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150.Механическая Часть Двигателя 1Ad-Ftv.Двигатель.Головка Блока Цилиндров  Проверка
  1. Using a precision straightedge and feeler gauge, measure the warpage of the contact surface of the cylinder block and manifolds.

    Maximum warpage:
    0.05 mm (0.0020 in.)
    If the warpage is greater than the maximum, replace the cylinder head.


2. INSPECT CYLINDER HEAD FOR CRACKS


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150
  1. Using a dye penetrant, check the intake ports, exhaust ports and cylinder surface for cracks.
    If cracked, replace the cylinder head.



3. INSPECT INTAKE VALVE SEAT
  1. Apply a light coat of Prussian blue to the valve face.

  1. Lightly press the valve face against the valve seat.

    УКАЗАНИЕ:
    Do not rotate the valve while pressing the valve.


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150.Механическая Часть Двигателя 1Ad-Ftv.Двигатель.Головка Блока Цилиндров  Проверка
  1. Check the valve face and valve seat.

    1. Check that the contact surfaces of the valve seat and valve face are in the middle area of their respective surfaces, with the width between 1.0 and 1.4 mm (0.039 and 0.055 in.).
      If not, correct the valve seat.

    2. Check that the contact surfaces of the valve seat and valve face are even around the entire valve seat.
      If not, correct the valve seat.



4. INSPECT EXHAUST VALVE SEAT
  1. Apply a light coat of Prussian blue to the valve face.

  1. Lightly press the valve face against the valve seat.

    УКАЗАНИЕ:
    Do not rotate the valve while pressing the valve.


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150.Механическая Часть Двигателя 1Ad-Ftv.Двигатель.Головка Блока Цилиндров  Проверка
  1. Check the valve face and valve seat.

    1. Check that the contact surfaces of the valve seat and valve face are in the middle area of their respective surfaces, with the width between 1.0 and 1.4 mm (0.039 and 0.055 in.).
      If not, correct the valve seat.

    2. Check that the contact surfaces of the valve seat and valve face are even around the entire valve seat.
      If not, correct the valve seat.



5. INSPECT INTAKE VALVE


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150
  1. Using a gasket scraper, chip off any carbon from the valve head.

  1. Using a wire brush, thoroughly clean the valve.



    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150.Механическая Часть Двигателя 1Ad-Ftv.Двигатель.Головка Блока Цилиндров  Проверка
  1. Using a vernier caliper, measure the valve's overall length.

    Standard overall length:
    104.4 mm (4.110 in.)
    Minimum overall length:
    104.1 mm (4.098 in.)
    If the overall length is less than the minimum, replace the valve.


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150
  1. Using a micrometer, measure the diameter of the valve stem.

    Standard valve stem diameter:
    5.970 to 5.985 mm (0.2350 to 0.2356 in.)
    If the diameter is not as specified, replace the intake valve.


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150.Механическая Часть Двигателя 1Ad-Ftv.Двигатель.Головка Блока Цилиндров  Проверка
  1. Using a vernier caliper, measure the valve head margin thickness.

    Standard margin thickness:
    1.40 to 1.60 mm (0.055 to 0.063 in.)
    Minimum margin thickness:
    0.50 mm (0.0197 in.)
    If the diameter is not as specified, replace the intake valve.


6. INSPECT EXHAUST VALVE


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150
  1. Using a gasket scraper, chip off any carbon from the valve head.

  1. Using a wire brush, thoroughly clean the valve.



    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150.Механическая Часть Двигателя 1Ad-Ftv.Двигатель.Головка Блока Цилиндров  Проверка
  1. Using a vernier caliper, measure the valve's overall length.

    Standard overall length:
    104.1 mm (4.098 in.)
    Minimum overall length:
    103.8 mm (4.087 in.)
    If the overall length is less than the minimum, replace the valve.


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150
  1. Using a micrometer, measure the diameter of the valve stem.

    Standard valve stem diameter:
    5.960 to 5.975 mm (0.2347 to 0.2352 in.)
    If the diameter is not as specified, replace the intake valve.


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150.Механическая Часть Двигателя 1Ad-Ftv.Двигатель.Головка Блока Цилиндров  Проверка
  1. Using a vernier caliper, measure the valve head margin thickness.

    Standard margin thickness:
    1.36 to 1.56 mm (0.0535 to 0.0614 in.)
    Minimum margin thickness:
    0.50 mm (0.0197 in.)
    If the diameter is not as specified, replace the intake valve.


7. INSPECT VALVE GUIDE BUSH


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150
  1. Using a caliper gauge, measure the inside diameter of the guide bush.

    Bush inside diameter:
    6.010 to 6.030 mm (0.2366 to 0.2374 in.)
    If the journal diameter is not as specified, check the oil clearance.
  1. Subtract the valve stem diameter measurement from the guide bush inside diameter measurement.

    Standard oil clearance:
    Item
    Specified Condition
    Intake
    0.025 to 0.060 mm (0.0010 to 0.0024 in.)
    Exhaust
    0.035 to 0.070 mm (0.0014 to 0.0028 in.)
    Maximum oil clearance:
    Item
    Specified Condition
    Intake
    0.06 mm (0.0024 in.)
    Exhaust
    0.07 mm (0.0028 in.)
    If the clearance is greater than the maximum, replace the valve and guide bush.


8. INSPECT CYLINDER HEAD SET BOLT


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150.Механическая Часть Двигателя 1Ad-Ftv.Двигатель.Головка Блока Цилиндров  Проверка
  1. Using a vernier caliper, measure the minimum diameter of the elongated thread at the measuring point.

    Standard outside diameter:
    11.8 to 12.0 mm (0.465 to 0.472 in.)
    Minimum outside diameter:
    11.20 mm (0.4409 in.)
    If the diameter is less than the minimum, replace the cylinder head bolt.