Oil Pump Installation

Place the timing chain cover on wooden blocks.

Using SST, tap in a new oil seal to the timing chain or belt cover sub-assembly.

SST

09223-50010

Installation depth:

0 to 0.6 mm (0 to 0.024 in.)

NOTICE:

1. Keep the lip free of foreign matter.
   
2. Do not tap the oil seal at an angle.
   

Install a new gasket and O-ring to the timing chain cover as shown in the illustration.

Apply seal packing in a continuous bead to the timing chain cover as shown in the following illustration:

Seal packing:

Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent

Seal width:

Position	Specified Condition
A - A	2.0 to 4.0 mm (0.079 to 0.157 in.)
B - B	8.0 to 10.0 mm (0.315 to 0.394 in.)
C - C	Width: 13.0 mm (0.512 in.) Height: 6.0 mm (0.236 in.)

NOTICE:

1. Be sure to clean and degrease the contact surfaces, especially the 4 areas indicated by ● in the illustration.
   
2. When the contact surfaces are wet, wipe them off with an oil-free cloth before applying seal packing.
   
3. Install the timing chain cover within 3 minutes after applying seal packing.
   
4. Do not start the engine for at least 4 hours after installing.
   

Apply adhesive to the 4 bolts.

Adhesive:

Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent

HINT:

Bolt length: 37.5 mm (1.476 in.)

Temporarily install the timing chain cover with the 4 bolts.

Temporarily install a new seal washer and bolt A.

HINT:

Bolt length: 67.5 mm (2.657 in.)

Temporarily install the 8 bolts.

HINT:

Bolt length: 37.5 mm (1.476 in.)

Using several steps, install the 13 bolts.

Torque:

32 N*m{321 kgf*cm, 23 ft.*lbf}Bolts except A

21 N*m{214 kgf*cm, 15 ft.*lbf}A bolt

Using a 10 mm socket hexagon wrench, install the timing chain cover tight plug and a new gasket.

Torque:

19 N*m{194 kgf*cm, 14 ft.*lbf}

Align the protrusions and install a new gasket onto the timing chain cover.

Apply adhesive to the bolt (A) shown in the illustration.

Install the 2 bolts (*1), then tighten the other bolts.

Torque:

32 N*m{326 kgf*cm, 24 ft.*lbf}

Align the keyway of the pulley with the key located on the crankshaft, and then slide the pulley into place.

Using SST, install a new pulley bolt.

SST

09213-58013
09330-00021

Torque:

250 N*m{2,550 kgf*cm, 184 ft.*lbf}

Install a new O-ring and the oil strainer with the 4 bolts.

Torque:

32 N*m{321 kgf*cm, 23 ft.*lbf}

Install a new gasket and the oil filter bracket with the 4 bolts.

Torque:

9.0 N*m{92 kgf*cm, 80 in.*lbf}

If replacing a stud bolt, install the stud bolt.

Torque:

5.0 N*m{51 kgf*cm, 44 in.*lbf}

Apply seal packing in a continuous bead as shown in the illustration.

Seal packing:

Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent

Seal width:

4.0 to 7.0 mm (0.157 to 0.276 in.)

NOTICE:

1. Remove any oil from the contact surface.
   
2. Install the oil pan within 3 minutes after applying seal packing.
   
3. Do not start the engine for at least 4 hours after installing the oil pan.
   

Temporarily install the oil pan with the 20 bolts and nut.

Uniformly tighten the 20 bolts and nut.

Torque:

Bolt A:

43 N*m{439 kgf*cm, 31 ft.*lbf}

Except bolt A:

11 N*m{112 kgf*cm, 8 ft.*lbf}

Nut:

11 N*m{112 kgf*cm, 8 ft.*lbf}

NOTICE:

Be sure to replace the bolts indicated by B with new ones or reuse them after applying adhesive 1324.

If replacing the stud bolts, install the stud bolts.

Torque:

5.0 N*m{51 kgf*cm, 44 in.*lbf}

Apply seal packing in a continuous bead as shown in the illustration.

Seal packing:

Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent

Seal width:

4.0 to 7.0 mm (0.157 to 0.276 in.)

NOTICE:

1. Remove any oil from the contact surface.
   
2. Install the oil pan within 3 minutes after applying seal packing.
   
3. Do not start the engine for at least 4 hours after installing the oil pan.
   

Temporarily install the oil pan with the 16 bolts and 2 nuts.

Uniformly tighten the 16 bolts and 2 nuts.

Torque:

11 N*m{112 kgf*cm, 8 ft.*lbf}

Install a new gasket and the drain plug.

Torque:

38 N*m{388 kgf*cm, 28 ft.*lbf}

Install a new gasket.

Install the oil filler cap sub-assembly to the cylinder head cover sub-assembly.

Clean the contact surfaces of the cylinder head cover, cylinder head assembly and timing chain cover assembly.

Fit a new cylinder head cover gasket and a new No. 2 gasket into the gasket groove on the cover.

Apply a continuous bead of seal gasket (diameter: 8 mm (0.31 in.)) to the contact surface between the cylinder head assembly and cylinder head cover assembly as shown in the illustration.

Seal packing:

Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent

NOTICE:

1. Remove any oil from the contact surface.
   
2. Install the cylinder head cover within 3 minutes after applying seal packing.
   
3. Do not apply engine oil for at least 2 hours after installing the cylinder head cover.
   

Install the cylinder head cover sub-assembly with the 13 bolts, 4 nozzle holder clamp seats, 2 washers and 2 nuts.

Torque:

for bolt A (Nozzle holder clamp seat):

16 N*m{167 kgf*cm, 12 ft.*lbf}

for other bolts:

11 N*m{112 kgf*cm, 8 ft.*lbf}

for nut:

11 N*m{112 kgf*cm, 8 ft.*lbf}

Install the 2 engine cover joints.

Torque:

8.0 N*m{81 kgf*cm, 71 in.*lbf}

Apply a light coat of engine oil to the O-ring of the crankshaft position sensor.

Install the crank position sensor with the 2 bolts and clamp.

Torque:

8.8 N*m{90 kgf*cm, 78 in.*lbf}

Apply a light coat of engine oil to the O-ring of the camshaft position sensor.

Install the cam position sensor with the bolt.

Torque:

8.8 N*m{90 kgf*cm, 78 in.*lbf}