Egr Valve Installation

Engine. Lexus Is250, Is220D. Gse20 Ale20
2Ad-Fhv Emission Control. Lexus Is250, Is220D. Gse20 Ale20

  1. INSTALL EGR VALVE ASSEMBLY

  2. INSTALL NO. 2 EGR PIPE

  3. INSTALL WIRING HARNESS CLAMP BRACKET

  4. INSTALL NO. 1 ENGINE COVER

Egr Valve -- Installation



1. INSTALL EGR VALVE ASSEMBLY


    Lexus Is250, Is220D. Gse20 Ale20.2Ad-Fhv Emission Control.Emission Control System.Egr Valve  Installation
  1. Install a new gasket and EGR valve assembly with the 2 bolts.

    Torque:
    24 N*m{245 kgf*cm, 18 ft.*lbf}


2. INSTALL NO. 2 EGR PIPE


    Lexus Is250, Is220D. Gse20 Ale20
  1. Install the intake manifold insulator.

    HINT:
    Insert the intake manifold insulator between the EGR valve and common rail to make contact with the intake manifold.
  1. Install 2 new gaskets.



    Lexus Is250, Is220D. Gse20 Ale20
  1. Temporarily install No. 2 EGR pipe with the bolt and nut.



    Lexus Is250, Is220D. Gse20 Ale20
  1. Temporarily install the bolt and tighten the 2 bolts.

    Torque:
    24 N*m{245 kgf*cm, 18 ft.*lbf}


    Lexus Is250, Is220D. Gse20 Ale20
  1. Temporarily install the nut and tighten the 2 nuts.

    Torque:
    24 N*m{245 kgf*cm, 18 ft.*lbf}


3. INSTALL WIRING HARNESS CLAMP BRACKET


    Lexus Is250, Is220D. Gse20 Ale20
  1. Install the wiring harness clamp bracket with the 2 bolts.

    Torque:
    10 N*m{102 kgf*cm, 7 ft.*lbf}


    Lexus Is250, Is220D. Gse20 Ale20.2Ad-Fhv Emission Control.Emission Control System.Egr Valve  Installation
  1. Connect the oil pressure switch assembly connector (*1).

  1. Connect the EGR valve connector (*2).

  1. Connect the 6 wire harness clamps (*3).



    Lexus Is250, Is220D. Gse20 Ale20.2Ad-Fhv Emission Control.Emission Control System.Egr Valve  Installation
  1. Connect the wire harness clamp.



4. INSTALL NO. 1 ENGINE COVER


    Lexus Is250, Is220D. Gse20 Ale20
  1. Install the No. 1 engine cover.