Exhaust Pipe - Installation

Land Cruiser URJ200 URJ202 GRJ200 VDJ200 - 3UR-FE INTAKE / EXHAUST

EXHAUST PIPE - INSTALLATION

1. INSTALL NO. 2 HEATED OXYGEN SENSOR (for Bank 1 Sensor 2)
Exhaust Pipe - Installation. 3UR-FE INTAKE / EXHAUST. Land Cruiser URJ200 URJ202 GRJ200 VDJ200

Temporarily install the sensor to the exhaust pipe by hand.

Exhaust Pipe - Installation. 3UR-FE INTAKE / EXHAUST. Land Cruiser URJ200 URJ202 GRJ200 VDJ200

Using SST, tighten the sensor.

  • SST
  • 09224-00010
  • Torque:
  • without SST:
  • 44 N*m{ 449 kgf*cm, 32 ft.*lbf}
  • with SST:
  • 40 N*m{ 408 kgf*cm, 30 ft.*lbf}
Text in Illustration
*1Fulcrum Length
  • HINT:
Use a torque wrench with a fulcrum length of 300 mm (11.8 in.). If using a torque wrench with a length that is not 300 mm (11.8 in.), calculate the torque specification for the torque wrench and SST based on the "without SST" torque specification ().
Make sure SST and the wrench are connected in a straight line.
2. INSTALL HEATED OXYGEN SENSOR (for Bank 2 Sensor 2)

Temporarily install the sensor to the exhaust pipe by hand.

Exhaust Pipe - Installation. 3UR-FE INTAKE / EXHAUST. Land Cruiser URJ200 URJ202 GRJ200 VDJ200

Using SST, tighten the sensor.

  • SST
  • 09224-00010
  • Torque:
  • without SST:
  • 44 N*m{ 449 kgf*cm, 32 ft.*lbf}
  • with SST:
  • 40 N*m{ 408 kgf*cm, 30 ft.*lbf}
Text in Illustration
*1Fulcrum Length
  • HINT:
Use a torque wrench with a fulcrum length of 300 mm (11.8 in.). If using a torque wrench with a length that is not 300 mm (11.8 in.), calculate the torque specification for the torque wrench and SST based on the "without SST" torque specification ().
Make sure SST and the wrench are connected in a straight line.
3. INSTALL FRONT EXHAUST PIPE ASSEMBLY

Install a new gasket and the front exhaust pipe to the exhaust manifold RH with 2 new nuts.

  • Torque:
  • 54 N*m{ 551 kgf*cm, 40 ft.*lbf}

Install the wire harness clamp bracket of the oxygen sensor to the transmission with the bolt.

  • Torque:
  • 29 N*m{ 296 kgf*cm, 21 ft.*lbf}

Connect the heated oxygen sensor connector.

4. INSTALL FRONT NO. 2 EXHAUST PIPE ASSEMBLY

Install a new gasket and the front No. 2 exhaust pipe to the exhaust manifold LH with 2 new nuts.

  • Torque:
  • 54 N*m{ 551 kgf*cm, 40 ft.*lbf}

Install the wire harness clamp bracket of the oxygen sensor to the transmission with the bolt.

  • Torque:
  • 29 N*m{ 296 kgf*cm, 21 ft.*lbf}

Connect the heated oxygen sensor connector.

5. INSTALL CENTER EXHAUST PIPE ASSEMBLY

Install 2 new gaskets to the front exhaust pipe and front No. 2 exhaust pipe.

Install the center exhaust pipe to the 3 exhaust pipe supports, and then install the 4 bolts.

  • Torque:
  • 48 N*m{ 489 kgf*cm, 35 ft.*lbf}
6. INSTALL EXHAUST PIPE DAMPER

Install the exhaust pipe damper to the tailpipe with the 2 bolts.

  • Torque:
  • 19 N*m{ 194 kgf*cm, 14 ft.*lbf}
7. INSTALL TAILPIPE ASSEMBLY

Install the tailpipe to the 2 exhaust pipe supports.

Install a new gasket to the center exhaust pipe.

Connect the tailpipe to the center exhaust pipe.

Exhaust Pipe - Installation. 3UR-FE INTAKE / EXHAUST. Land Cruiser URJ200 URJ202 GRJ200 VDJ200

Attach a new clamp to the tailpipe and center exhaust pipe. Then install the bolt to the clamp.

  • Torque:
  • 32 N*m{ 326 kgf*cm, 24 ft.*lbf}
Text in Illustration
*1Gasket
*aTop
*bLH Side
*cFront
  • HINT:
  • Install the clamp within the angle range shown in the illustration.
8. INSPECT FOR EXHAUST GAS LEAK
9. INSTALL NO. 2 ENGINE UNDER COVER

Install the No. 2 engine under cover with the 2 bolts.

  • Torque:
  • 29 N*m{ 296 kgf*cm, 21 ft.*lbf}