Steering Column Assembly (For 3Uz-Fe) Installation

Steering. Lexus Gs430, Gs300. Uzs190 Grs190
Steering Column. Lexus Gs430, Gs300. Uzs190 Grs190

  1. HANDLING PRECAUTIONS FOR STEERING ACTUATOR ASSEMBLY

  2. INSTALL STEERING ACTUATOR ASSEMBLY

  3. INSTALL STEERING COLUMN ASSEMBLY

  4. CONNECT STEERING ACTUATOR ASSEMBLY

  5. INSTALL STEERING SLIDING YOKE SUB-ASSEMBLY

  6. INSTALL MAIN SHAFT LOWER DUST COVER

  7. PLACE FRONT WHEELS FACING STRAIGHT AHEAD

  8. INSTALL TURN SIGNAL SWITCH ASSEMBLY WITH SPIRAL CABLE SUB-ASSEMBLY

  9. INSTALL TILT AND TELESCOPIC SWITCH

  10. INSTALL STEERING COLUMN COVER

  11. ADJUST SPIRAL CABLE SUB-ASSEMBLY

  12. INSTALL STEERING WHEEL ASSEMBLY

  13. INSPECT STEERING WHEEL CENTER POINT

  14. INSTALL AIR DUCT NO.1

  15. INSTALL INSTRUMENT PANEL AIRBAG ASSEMBLY LOWER NO.1

  16. INSTALL INSTRUMENT PANEL SAFETY PAD SUB-ASSEMBLY NO.1

  17. INSTALL INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY NO.1

  18. INSTALL INSTRUMENT SIDE PANEL LH

  19. INSTALL FRONT DOOR OPENING TRIM COVER LH

  20. INSTALL FRONT DOOR SCUFF PLATE LH

  21. INSTALL INSTRUMENT PANEL FINISH PANEL END LH

  22. INSTALL CONSOLE UPPER PANEL SUB-ASSEMBLY

  23. INSTALL CONSOLE UPPER PANEL GARNISH FRONT

  24. INSPECT STEERING WHEEL PAD

  25. INSTALL STEERING WHEEL PAD

  26. INSTALL STEERING WHEEL COVER LOWER NO.3

  27. INSTALL STEERING WHEEL COVER LOWER NO.2

  28. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

  29. INSPECT SRS WARNING LIGHT

  30. PERFORM INITIALIZATION

  31. PERFORM VARIABLE GEAR RATIO STEERING SYSTEM CALIBRATION

Steering Column Assembly (For 3Uz-Fe) -- Installation



1. HANDLING PRECAUTIONS FOR STEERING ACTUATOR ASSEMBLY


  1. Be careful that the No.2 seal lip or boot does not turn outward while carrying or installing the steering actuator assembly. If installing a new steering actuator assembly, make sure that the spiral center lock pin is securely inserted.
  2. Do not use the steering actuator assembly if it has been dropped.


Lexus Gs430, Gs300. Uzs190 Grs190.Steering Column.Steering System.Steering Column Assembly (For 3Uz-Fe)  Installation



2. INSTALL STEERING ACTUATOR ASSEMBLY
  1. Make sure that the power steering link assembly is centered.



  1. Install the steering actuator assembly.



    1. If installing a new steering actuator assembly:
      Install the steering actuator assembly with the white paint on the upper surface of the spiral case facing down.


      Lexus Gs430, Gs300. Uzs190 Grs190.Steering Column.Steering System.Steering Column Assembly (For 3Uz-Fe)  Installation

      NOTICE:
      Do not pull out the center lock pin.


    2. If reinstalling the removed steering actuator assembly:


      Lexus Gs430, Gs300. Uzs190 Grs190.Steering Column.Steering System.Steering Column Assembly (For 3Uz-Fe)  Installation

      1. Slowly turn the spiral case clockwise until it locks.
      2. Turn the spiral case two turns counterclockwise from the lock position.
      3. Align the slit of the sliding yoke with the alignment mark (▲).
      4. Install the steering actuator assembly with the white paint on the upper surface of the spiral case facing down.

      5. Lexus Gs430, Gs300. Uzs190 Grs190.Steering Column.Steering System.Steering Column Assembly (For 3Uz-Fe)  Installation
        Align the matchmarks on the steering actuator assembly and the column hole shield.
      NOTICE:
      Do not turn the actuator body along with the spiral case.


    Lexus Gs430, Gs300. Uzs190 Grs190
  1. Install the clamp to the steering column hole shield.



3. INSTALL STEERING COLUMN ASSEMBLY


    Lexus Gs430, Gs300. Uzs190 Grs190
  1. Install the steering column assembly with the 4 nuts.

    Torque:
    26 N*m{260 kgf*cm, 19 ft.*lbf}
  1. Connect the connectors and wire harness clamps to the steering column assembly.



4. CONNECT STEERING ACTUATOR ASSEMBLY


    Lexus Gs430, Gs300. Uzs190 Grs190.Steering Column.Steering System.Steering Column Assembly (For 3Uz-Fe)  Installation
  1. Align the matchmarks on the steering actuator assembly and the main shaft.

  1. Install the bolt.

    Torque:
    35 N*m{360 kgf*cm, 26 ft.*lbf}


5. INSTALL STEERING SLIDING YOKE SUB-ASSEMBLY
NOTICE:
Make sure that the steering link assembly is centered before performing this step.


    Lexus Gs430, Gs300. Uzs190 Grs190.Steering Column.Steering System.Steering Column Assembly (For 3Uz-Fe)  Installation
  1. Align the matchmarks on the steering actuator assembly and the steering sliding yoke sub-assembly.

  1. Temporarily install the bolt.

    HINT:
    Do not tighten the bolt.


    Lexus Gs430, Gs300. Uzs190 Grs190.Steering Column.Steering System.Steering Column Assembly (For 3Uz-Fe)  Installation
  1. Align the matchmarks on the steering sliding yoke sub-assembly and the power steering link assembly.



    Lexus Gs430, Gs300. Uzs190 Grs190.Steering Column.Steering System.Steering Column Assembly (For 3Uz-Fe)  Installation
  1. Install bolt (A) and tighten the 2 bolts.

    Torque:
    35 N*m{360 kgf*cm, 26 ft.*lbf}


6. INSTALL MAIN SHAFT LOWER DUST COVER


    Lexus Gs430, Gs300. Uzs190 Grs190.Steering Column.Steering System.Steering Column Assembly (For 3Uz-Fe)  Installation
  1. Connect the connector and wire harness clamp to the steering actuator assembly.

    HINT:
    If a new steering actuator assembly was installed, pull out the center lock pin and tighten the clamp of the actuator after this step.


    Lexus Gs430, Gs300. Uzs190 Grs190
  1. Install the main shaft lower dust cover with the 2 bolts.

    Torque:
    7.5 N*m{77 kgf*cm, 66 in.*lbf}


7. PLACE FRONT WHEELS FACING STRAIGHT AHEAD


8. INSTALL TURN SIGNAL SWITCH ASSEMBLY WITH SPIRAL CABLE SUB-ASSEMBLY


    Lexus Gs430, Gs300. Uzs190 Grs190
  1. Install the turn signal switch assembly with spiral cable sub-assembly to the steering column assembly with the clamp.



9. INSTALL TILT AND TELESCOPIC SWITCH


    Lexus Gs430, Gs300. Uzs190 Grs190.Steering Column.Steering System.Steering Column Assembly (For 3Uz-Fe)  Installation
  1. Engage the claw to install the tilt and telescopic switch.

  1. Connect the connector.



10. INSTALL STEERING COLUMN COVER


    Lexus Gs430, Gs300. Uzs190 Grs190.Steering Column.Steering System.Steering Column Assembly (For 3Uz-Fe)  Installation
  1. Engage the 4 clips to install the steering column cover upper onto the instrument panel cluster finish panel.

  1. Engage the claw to install the steering column cover upper.



    Lexus Gs430, Gs300. Uzs190 Grs190.Steering Column.Steering System.Steering Column Assembly (For 3Uz-Fe)  Installation
  1. Engage the 2 claws to install the steering column cover lower.

    NOTICE:
    Do not damage the tilt and telescopic switch.
  1. Using a socket wrench (+), install the 3 screws.

    Torque:
    2.0 N*m{20 kgf*cm, 18 in.*lbf}


11. ADJUST SPIRAL CABLE SUB-ASSEMBLY
  1. Check that the engine switch is off.

  1. Check that the battery negative (-) terminal is disconnected.

    CAUTION:
    After removing the terminal, wait for at least 90 seconds before starting the operation.


    Lexus Gs430, Gs300. Uzs190 Grs190
  1. Rotate the spiral cable with steering sensor counterclockwise slowly by hand until it feels firm.

    NOTICE:
    Do not turn the spiral cable with steering sensor by the airbag wire harness.


    Lexus Gs430, Gs300. Uzs190 Grs190.Steering Column.Steering System.Steering Column Assembly (For 3Uz-Fe)  Installation
  1. Rotate the spiral cable with steering sensor clockwise approximately 2.5 turns to align the marks.

    NOTICE:
    Do not turn the spiral cable with spiral sensor by the airbag wire harness.
    HINT:
    The spiral cable with steering sensor will rotate approximately 2.5 turns to both the left and right from the center.


12. INSTALL STEERING WHEEL ASSEMBLY
  1. Align the matchmarks on the steering wheel assembly and steering main shaft assembly.

  1. Install the steering wheel assembly set nut.

    Torque:
    50 N*m{510 kgf*cm, 37 ft.*lbf}


13. INSPECT STEERING WHEEL CENTER POINT


14. INSTALL AIR DUCT NO.1
  1. Engage the 2 claws to install the air duct No.1.



15. INSTALL INSTRUMENT PANEL AIRBAG ASSEMBLY LOWER NO.1


    Lexus Gs430, Gs300. Uzs190 Grs190
  1. Connect the connector.

    NOTICE:
    When handling the airbag connector, take care not to damage the airbag wire harness.
  1. Install the driver side knee airbag assembly with the 4 bolts.

    Torque:
    10 N*m{102 kgf*cm, 7 ft.*lbf}


16. INSTALL INSTRUMENT PANEL SAFETY PAD SUB-ASSEMBLY NO.1


Lexus Gs430, Gs300. Uzs190 Grs190.Steering Column.Steering System.Steering Column Assembly (For 3Uz-Fe)  Installation
  1. Install the hood lock control cable to the safety pad.

  1. Attach the 8 clips and claw to install the safety pad.



17. INSTALL INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY NO.1


Lexus Gs430, Gs300. Uzs190 Grs190.Steering Column.Steering System.Steering Column Assembly (For 3Uz-Fe)  Installation
  1. Connect the connectors.

  1. Attach the 2 claws to install the under cover.

  1. Install the 2 screws.



18. INSTALL INSTRUMENT SIDE PANEL LH


Lexus Gs430, Gs300. Uzs190 Grs190.Steering Column.Steering System.Steering Column Assembly (For 3Uz-Fe)  Installation
  1. Attach the 2 claws and 4 clips to install the side panel.



19. INSTALL FRONT DOOR OPENING TRIM COVER LH
  1. Attach the 3 claws to install the trim cover.

  1. Pull out the folded lip of the weatherstrip.



20. INSTALL FRONT DOOR SCUFF PLATE LH


Lexus Gs430, Gs300. Uzs190 Grs190.Steering Column.Steering System.Steering Column Assembly (For 3Uz-Fe)  Installation
  1. Attach the 5 claws to install the scuff plate.

  1. Pull out the folded lip of the weatherstrip.



21. INSTALL INSTRUMENT PANEL FINISH PANEL END LH


Lexus Gs430, Gs300. Uzs190 Grs190.Steering Column.Steering System.Steering Column Assembly (For 3Uz-Fe)  Installation
  1. Attach the 4 clips and 3 claws to install the finish panel end.

  1. Install the screw.



22. INSTALL CONSOLE UPPER PANEL SUB-ASSEMBLY


Lexus Gs430, Gs300. Uzs190 Grs190.Steering Column.Steering System.Steering Column Assembly (For 3Uz-Fe)  Installation
  1. Connect the connector.

  1. Attach the 9 clips to install the ash receptacle.



    Lexus Gs430, Gs300. Uzs190 Grs190
  1. Install the shift lever knob and twist it in the direction indicated by the arrow.



23. INSTALL CONSOLE UPPER PANEL GARNISH FRONT
  1. Attach the claws to install the garnish.



24. INSPECT STEERING WHEEL PAD


    Lexus Gs430, Gs300. Uzs190 Grs190
  1. With the steering pad installed on the vehicle, perform a visual check. If there are any defects as mentioned below, replace the steering pad with a new one:

    1. Cuts, minute cracks or marked discoloration on the steering pad top surface or in the grooved portion.
  1. Make sure that the horn sounds.

    HINT:
    If the horn does not sound, inspect the horn system.


25. INSTALL STEERING WHEEL PAD


    Lexus Gs430, Gs300. Uzs190 Grs190
  1. Support the steering pad with one hand as shown in the illustration.

  1. Connect the 2 connectors to the steering pad.

    NOTICE:
    When handling the airbag connector, take care not to damage the airbag wire harness.
  1. Connect the horn connector.



    Lexus Gs430, Gs300. Uzs190 Grs190
  1. Confirm that the circumference groove of the "torx" screw fits in the screw case, and place the steering pad onto the steering wheel assembly.

  1. Using a "torx" socket wrench (T30), tighten the 2 "torx" screws.

    Torque:
    8.8 N*m{90 kgf*cm, 78 in.*lbf}


26. INSTALL STEERING WHEEL COVER LOWER NO.3


27. INSTALL STEERING WHEEL COVER LOWER NO.2


28. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL


29. INSPECT SRS WARNING LIGHT
(Click here)


30. PERFORM INITIALIZATION
Some systems need initialization when disconnecting the cable from the negative battery terminal (Click here).


31. PERFORM VARIABLE GEAR RATIO STEERING SYSTEM CALIBRATION
(Click here)