Steering Column Assembly (For 3Uz-Fe) Installation
Steering. Lexus Gs430, Gs300. Uzs190 Grs190
HANDLING PRECAUTIONS FOR STEERING ACTUATOR ASSEMBLY
INSTALL STEERING ACTUATOR ASSEMBLY
INSTALL STEERING COLUMN ASSEMBLY
CONNECT STEERING ACTUATOR ASSEMBLY
INSTALL STEERING SLIDING YOKE SUB-ASSEMBLY
INSTALL MAIN SHAFT LOWER DUST COVER
PLACE FRONT WHEELS FACING STRAIGHT AHEAD
INSTALL TURN SIGNAL SWITCH ASSEMBLY WITH SPIRAL CABLE SUB-ASSEMBLY
INSTALL TILT AND TELESCOPIC SWITCH
INSTALL STEERING COLUMN COVER
ADJUST SPIRAL CABLE SUB-ASSEMBLY
INSTALL STEERING WHEEL ASSEMBLY
INSPECT STEERING WHEEL CENTER POINT
INSTALL AIR DUCT NO.1
INSTALL INSTRUMENT PANEL AIRBAG ASSEMBLY LOWER NO.1
INSTALL INSTRUMENT PANEL SAFETY PAD SUB-ASSEMBLY NO.1
INSTALL INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY NO.1
INSTALL INSTRUMENT SIDE PANEL LH
INSTALL FRONT DOOR OPENING TRIM COVER LH
INSTALL FRONT DOOR SCUFF PLATE LH
INSTALL INSTRUMENT PANEL FINISH PANEL END LH
INSTALL CONSOLE UPPER PANEL SUB-ASSEMBLY
INSTALL CONSOLE UPPER PANEL GARNISH FRONT
INSPECT STEERING WHEEL PAD
INSTALL STEERING WHEEL PAD
INSTALL STEERING WHEEL COVER LOWER NO.3
INSTALL STEERING WHEEL COVER LOWER NO.2
CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
INSPECT SRS WARNING LIGHT
PERFORM INITIALIZATION
PERFORM VARIABLE GEAR RATIO STEERING SYSTEM CALIBRATION
Steering Column Assembly (For 3Uz-Fe) -- Installation |
1. HANDLING PRECAUTIONS FOR STEERING ACTUATOR ASSEMBLY |
- Be careful that the No.2 seal lip or boot does not turn outward while carrying or installing the steering actuator assembly. If installing a new steering actuator assembly, make sure that the spiral center lock pin is securely inserted.
- Do not use the steering actuator assembly if it has been dropped.
2. INSTALL STEERING ACTUATOR ASSEMBLY |
Make sure that the power steering link assembly is centered.
Install the steering actuator assembly.
If installing a new steering actuator assembly:
Install the steering actuator assembly with the white paint on the upper surface of the spiral case facing down.
- NOTICE:
- Do not pull out the center lock pin.
If reinstalling the removed steering actuator assembly:
- Slowly turn the spiral case clockwise until it locks.
- Turn the spiral case two turns counterclockwise from the lock position.
- Align the slit of the sliding yoke with the alignment mark (▲).
- Install the steering actuator assembly with the white paint on the upper surface of the spiral case facing down.
- Align the matchmarks on the steering actuator assembly and the column hole shield.
- NOTICE:
- Do not turn the actuator body along with the spiral case.
Install the clamp to the steering column hole shield.
3. INSTALL STEERING COLUMN ASSEMBLY |
Install the steering column assembly with the 4 nuts.
- Torque:
- 26 N*m{260 kgf*cm, 19 ft.*lbf}
Connect the connectors and wire harness clamps to the steering column assembly.
4. CONNECT STEERING ACTUATOR ASSEMBLY |
Align the matchmarks on the steering actuator assembly and the main shaft.
Install the bolt.
- Torque:
- 35 N*m{360 kgf*cm, 26 ft.*lbf}
5. INSTALL STEERING SLIDING YOKE SUB-ASSEMBLY |
- NOTICE:
- Make sure that the steering link assembly is centered before performing this step.
Align the matchmarks on the steering actuator assembly and the steering sliding yoke sub-assembly.
Temporarily install the bolt.
- HINT:
- Do not tighten the bolt.
Align the matchmarks on the steering sliding yoke sub-assembly and the power steering link assembly.
Install bolt (A) and tighten the 2 bolts.
- Torque:
- 35 N*m{360 kgf*cm, 26 ft.*lbf}
6. INSTALL MAIN SHAFT LOWER DUST COVER |
Connect the connector and wire harness clamp to the steering actuator assembly.
- HINT:
- If a new steering actuator assembly was installed, pull out the center lock pin and tighten the clamp of the actuator after this step.
Install the main shaft lower dust cover with the 2 bolts.
- Torque:
- 7.5 N*m{77 kgf*cm, 66 in.*lbf}
7. PLACE FRONT WHEELS FACING STRAIGHT AHEAD |
8. INSTALL TURN SIGNAL SWITCH ASSEMBLY WITH SPIRAL CABLE SUB-ASSEMBLY |
Install the turn signal switch assembly with spiral cable sub-assembly to the steering column assembly with the clamp.
9. INSTALL TILT AND TELESCOPIC SWITCH |
Engage the claw to install the tilt and telescopic switch.
Connect the connector.
10. INSTALL STEERING COLUMN COVER |
Engage the 4 clips to install the steering column cover upper onto the instrument panel cluster finish panel.
Engage the claw to install the steering column cover upper.
Engage the 2 claws to install the steering column cover lower.
- NOTICE:
- Do not damage the tilt and telescopic switch.
Using a socket wrench (+), install the 3 screws.
- Torque:
- 2.0 N*m{20 kgf*cm, 18 in.*lbf}
11. ADJUST SPIRAL CABLE SUB-ASSEMBLY |
Check that the engine switch is off.
Check that the battery negative (-) terminal is disconnected.
- CAUTION:
- After removing the terminal, wait for at least 90 seconds before starting the operation.
Rotate the spiral cable with steering sensor counterclockwise slowly by hand until it feels firm.
- NOTICE:
- Do not turn the spiral cable with steering sensor by the airbag wire harness.
Rotate the spiral cable with steering sensor clockwise approximately 2.5 turns to align the marks.
- NOTICE:
- Do not turn the spiral cable with spiral sensor by the airbag wire harness.
- HINT:
- The spiral cable with steering sensor will rotate approximately 2.5 turns to both the left and right from the center.
12. INSTALL STEERING WHEEL ASSEMBLY |
Align the matchmarks on the steering wheel assembly and steering main shaft assembly.
Install the steering wheel assembly set nut.
- Torque:
- 50 N*m{510 kgf*cm, 37 ft.*lbf}
13. INSPECT STEERING WHEEL CENTER POINT |
14. INSTALL AIR DUCT NO.1 |
Engage the 2 claws to install the air duct No.1.
15. INSTALL INSTRUMENT PANEL AIRBAG ASSEMBLY LOWER NO.1 |
Connect the connector.
- NOTICE:
- When handling the airbag connector, take care not to damage the airbag wire harness.
Install the driver side knee airbag assembly with the 4 bolts.
- Torque:
- 10 N*m{102 kgf*cm, 7 ft.*lbf}
16. INSTALL INSTRUMENT PANEL SAFETY PAD SUB-ASSEMBLY NO.1 |
Install the hood lock control cable to the safety pad.
Attach the 8 clips and claw to install the safety pad.
17. INSTALL INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY NO.1 |
Connect the connectors.
Attach the 2 claws to install the under cover.
Install the 2 screws.
18. INSTALL INSTRUMENT SIDE PANEL LH |
Attach the 2 claws and 4 clips to install the side panel.
19. INSTALL FRONT DOOR OPENING TRIM COVER LH |
Attach the 3 claws to install the trim cover.
Pull out the folded lip of the weatherstrip.
20. INSTALL FRONT DOOR SCUFF PLATE LH |
Attach the 5 claws to install the scuff plate.
Pull out the folded lip of the weatherstrip.
21. INSTALL INSTRUMENT PANEL FINISH PANEL END LH |
Attach the 4 clips and 3 claws to install the finish panel end.
Install the screw.
22. INSTALL CONSOLE UPPER PANEL SUB-ASSEMBLY |
Connect the connector.
Attach the 9 clips to install the ash receptacle.
Install the shift lever knob and twist it in the direction indicated by the arrow.
23. INSTALL CONSOLE UPPER PANEL GARNISH FRONT |
Attach the claws to install the garnish.
24. INSPECT STEERING WHEEL PAD |
With the steering pad installed on the vehicle, perform a visual check. If there are any defects as mentioned below, replace the steering pad with a new one:
- Cuts, minute cracks or marked discoloration on the steering pad top surface or in the grooved portion.
Make sure that the horn sounds.
- HINT:
- If the horn does not sound, inspect the horn system.
25. INSTALL STEERING WHEEL PAD |
Support the steering pad with one hand as shown in the illustration.
Connect the 2 connectors to the steering pad.
- NOTICE:
- When handling the airbag connector, take care not to damage the airbag wire harness.
Connect the horn connector.
Confirm that the circumference groove of the "torx" screw fits in the screw case, and place the steering pad onto the steering wheel assembly.
Using a "torx" socket wrench (T30), tighten the 2 "torx" screws.
- Torque:
- 8.8 N*m{90 kgf*cm, 78 in.*lbf}
26. INSTALL STEERING WHEEL COVER LOWER NO.3 |
27. INSTALL STEERING WHEEL COVER LOWER NO.2 |
28. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL |
29. INSPECT SRS WARNING LIGHT |
(Click here)
30. PERFORM INITIALIZATION |
Some systems need initialization when disconnecting the cable from the negative battery terminal (Click here).
31. PERFORM VARIABLE GEAR RATIO STEERING SYSTEM CALIBRATION |
(Click here)