Side Step (W/ Foot Light) Reassembly

Vehicle Exterior. Land Cruiser. Urj200, 202 Grj200 Vdj200

Exterior Panels Trim. Land Cruiser. Urj200, 202 Grj200 Vdj200

INSTALL REAR SIDE DOOR STEP PLATE COVER LH
INSTALL STEP COVER REINFORCEMENT LH
INSTALL NO. 2 STEP PLATE STAY
INSTALL STEP PANEL LH
INSTALL STEP PLATE LH
INSTALL STEP LIGHT ASSEMBLY
INSTALL REAR STEP FLOOR WIRE LH
INSTALL NO. 3 SIDE STEP BRACKET LH
INSTALL NO. 2 SIDE STEP BRACKET LH
INSTALL NO. 1 SIDE STEP BRACKET LH

Side Step (W/ Foot Light) -- Reassembly

HINT:

Use the same procedure for the RH side and LH side.
The procedure listed below is for the LH side.
A bolt without a torque specification is shown in the standard bolt chart (Click here).

1. INSTALL REAR SIDE DOOR STEP PLATE COVER LH

Attach the 19 claws to install the rear side door step plate cover LH.

2. INSTALL STEP COVER REINFORCEMENT LH

Land Cruiser. Urj200, 202 Grj200 Vdj200

Install a nose piece to an air riveter or hand riveter.

Insert the mandrel part of a new rivet into the nose piece.

Using the riveter, install the step cover reinforcement LH as shown in the illustration.
HINT:
If the rivet cannot be cut, pull it once and cut it.
NOTICE:
1. Do not pry the rivet with the riveter, as this will cause damage to the riveter and mandrel.
  Text in Illustration
  *1
  Riveter
  *2
  Mandrel
  *a
  INCORRECT
  *b
  CORRECT
2. Confirm that the rivets are seated properly against the step cover reinforcement LH.
  Text in Illustration
  *1
  Riveter
  *a
  INCORRECT
  *b
  CORRECT
3. Do not tilt the riveter when installing the rivet to the step cover reinforcement LH.
4. Do not leave any space between the rivet head and step cover reinforcement LH.
5. Do not leave any space between the step cover reinforcement LH and rear side door step plate cover. Firmly hold together the 2 items while installing the rivet.
  Text in Illustration
  *1
  Riveter
  *a
  INCORRECT
  *b
  CORRECT

3. INSTALL NO. 2 STEP PLATE STAY

Land Cruiser. Urj200, 202 Grj200 Vdj200

Install a nose piece to an air riveter or hand riveter.

Insert the mandrel part of a new rivet into the nose piece.

Using the riveter, install the No. 2 step plate stay as shown in the illustration.
HINT:
If the rivet cannot be cut, pull it once and cut it.
NOTICE:
1. Do not pry the rivet with the riveter, as this will cause damage to the riveter and mandrel.
  Text in Illustration
  *1
  Riveter
  *2
  Mandrel
  *a
  INCORRECT
  *b
  CORRECT
2. Confirm that the rivet is seated properly against the No. 2 step plate stay.
  Text in Illustration
  *1
  Riveter
  *a
  INCORRECT
  *b
  CORRECT
3. Do not tilt the riveter when installing the rivet to the No. 2 step plate stay.
4. Do not leave any space between the rivet head and No. 2 step plate stay.
5. Do not leave any space between the No. 2 step plate stay and rear side step plate cover. Firmly hold together the 2 items while installing the rivet.
  Text in Illustration
  *1
  Riveter
  *a
  INCORRECT
  *b
  CORRECT

4. INSTALL STEP PANEL LH

Install the step panel LH with the 3 bolts.
Torque:
5.0 N*m{51 kgf*cm, 44 in.*lbf}

5. INSTALL STEP PLATE LH

Attach the 16 clips to install the step plate LH.

6. INSTALL STEP LIGHT ASSEMBLY

Install the step light assembly with the screw.

7. INSTALL REAR STEP FLOOR WIRE LH

Attach the 4 clamps to install the rear step floor wire LH.

Connect the connector.

8. INSTALL NO. 3 SIDE STEP BRACKET LH

Install the No. 3 side step bracket LH with the 2 bolts.
Torque:
5.0 N*m{51 kgf*cm, 44 in.*lbf}

9. INSTALL NO. 2 SIDE STEP BRACKET LH

Install the No. 2 side step bracket LH with the 2 bolts.
Torque:
5.0 N*m{51 kgf*cm, 44 in.*lbf}

Attach the clamp.

10. INSTALL NO. 1 SIDE STEP BRACKET LH

Install the No. 1 side step bracket LH with the 2 bolts.
Torque:
5.0 N*m{51 kgf*cm, 44 in.*lbf}