Rear Door Disassembly

Vehicle Exterior. Land Cruiser. Urj200, 202 Grj200 Vdj200
Door Hatch. Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. PRECAUTION

  2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

  3. REMOVE REAR DOOR OUTSIDE MOULDING SUB-ASSEMBLY LH (w/ Outside Moulding)

  4. REMOVE COURTESY LIGHT ASSEMBLY (w/ Courtesy Light)

  5. REMOVE REAR DOOR INSIDE HANDLE BEZEL LH

  6. REMOVE REAR DOOR UPPER ARMREST BASE PANEL LH

  7. REMOVE REAR POWER WINDOW REGULATOR SWITCH ASSEMBLY

  8. REMOVE ASSIST GRIP COVER LH

  9. REMOVE REAR DOOR TRIM BOARD SUB-ASSEMBLY LH

  10. REMOVE REAR DOOR INNER GLASS WEATHERSTRIP LH

  11. REMOVE REAR DOOR WIRING SUB-ASSEMBLY LH (w/ Illumination)

  12. REMOVE REAR DOOR INSIDE HANDLE SUB-ASSEMBLY LH

  13. REMOVE REAR DOOR INSIDE HANDLE BEZEL LH

  14. REMOVE REAR NO. 3 SPEAKER ASSEMBLY (for 14 Speakers)

  15. REMOVE REAR SPEAKER SET (w/ Rear Speaker)

  16. REMOVE REAR DOOR SERVICE HOLE COVER LH

  17. REMOVE REAR DOOR PANEL PROTECTOR LH

  18. REMOVE REAR DOOR GLASS RUN LH

  19. REMOVE REAR DOOR REAR LOWER WINDOW FRAME SUB-ASSEMBLY LH

  20. REMOVE REAR DOOR QUARTER WINDOW GLASS LH

  21. REMOVE REAR DOOR QUARTER WINDOW WEATHERSTRIP LH

  22. REMOVE REAR DOOR GLASS SUB-ASSEMBLY LH

  23. REMOVE REAR DOOR GLASS CHANNEL SUB-ASSEMBLY LH (for Tempered Glass)

  24. REMOVE REAR DOOR GLASS CHANNEL FILLER (for Tempered Glass)

  25. REMOVE REAR DOOR FRAME GARNISH LH

  26. REMOVE REAR DOOR NO. 2 FRAME GARNISH LH

  27. REMOVE REAR DOOR WINDOW REGULATOR SUB-ASSEMBLY LH

  28. REMOVE REAR POWER WINDOW REGULATOR MOTOR ASSEMBLY LH

  29. REMOVE REAR DOOR BELT MOULDING ASSEMBLY LH

  30. REMOVE REAR DOOR FRONT WINDOW FRAME MOULDING LH

  31. REMOVE REAR DOOR LOCK CHILD PROTECTION COVER LH

  32. REMOVE REAR DOOR LOCK ASSEMBLY LH

  33. REMOVE REAR DOOR LOCK REMOTE CONTROL CABLE ASSEMBLY LH

  34. REMOVE REAR DOOR INSIDE LOCKING CABLE ASSEMBLY LH

  35. REMOVE REAR DOOR OUTSIDE HANDLE COVER LH

  36. REMOVE REAR DOOR OUTSIDE HANDLE ASSEMBLY LH

  37. REMOVE REAR DOOR NO. 1 OUTSIDE HANDLE PAD LH

  38. REMOVE REAR DOOR NO. 2 OUTSIDE HANDLE PAD LH

  39. REMOVE REAR DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY LH

  40. REMOVE NO. 4 ELECTRICAL KEY WIRE HARNESS (w/ Entry and Start System)

  41. REMOVE REAR DOOR CHECK ASSEMBLY LH

  42. REMOVE REAR DOOR WEATHERSTRIP LH

Rear Door -- Disassembly


HINT:
  1. Use the same procedure for the RH side and LH side.
  2. The procedure listed below is for the LH side.


1. PRECAUTION
NOTICE:
After turning the ignition switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work (Click here).


2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected (Click here).


3. REMOVE REAR DOOR OUTSIDE MOULDING SUB-ASSEMBLY LH (w/ Outside Moulding)
(Click here)


4. REMOVE COURTESY LIGHT ASSEMBLY (w/ Courtesy Light)


    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Detach the claw.

  1. Remove the courtesy light and then disconnect the connector.



5. REMOVE REAR DOOR INSIDE HANDLE BEZEL LH


    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Using a screwdriver, detach the 4 claws and remove the rear door inside handle bezel LH.

    HINT:
    Tape the screwdriver tip before use.
    Text in Illustration
    Land Cruiser. Urj200, 202 Grj200 Vdj200
    		Protective Tape


6. REMOVE REAR DOOR UPPER ARMREST BASE PANEL LH


    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Using a moulding remover, detach the 7 claws.

  1. Disconnect the connector and remove the rear door upper armrest base panel assembly LH.



7. REMOVE REAR POWER WINDOW REGULATOR SWITCH ASSEMBLY


    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Detach the 2 claws and remove the rear power window regulator switch assembly.



8. REMOVE ASSIST GRIP COVER LH


    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Using a moulding remover, detach the 9 claws and remove the assist grip cover LH.



9. REMOVE REAR DOOR TRIM BOARD SUB-ASSEMBLY LH


    Land Cruiser. Urj200, 202 Grj200 Vdj200.Door Hatch.Tail Gate Closer System.Rear Door Disassembly

  1. Remove the 3 screws.

  1. Remove the 9 clips.

  1. Remove the rear inner door glass weatherstrip LH together with the rear door trim board sub-assembly LH by pulling them upward in the order shown in the illustration.

    HINT:
    Make sure that the pin labeled A in the illustration is detached from the door panel.

  1. Disconnect the connector and remove the rear door trim board sub-assembly LH.



    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Disconnect the 2 cables from the rear door inside handle sub-assembly LH.



10. REMOVE REAR DOOR INNER GLASS WEATHERSTRIP LH


    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Detach the 4 clips and remove the rear door inner glass weatherstrip LH from the rear door trim board sub-assembly LH.

    NOTICE:
    1. Squeeze the metal clip to remove it.
    2. The metal clip may be deformed if it is forcibly pulled.


11. REMOVE REAR DOOR WIRING SUB-ASSEMBLY LH (w/ Illumination)


    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Disconnect the connector.

  1. Detach the clamp and remove the rear door wiring sub-assembly LH.



12. REMOVE REAR DOOR INSIDE HANDLE SUB-ASSEMBLY LH


    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Detach the 2 claws and remove the rear door inside handle sub-assembly LH.



13. REMOVE REAR DOOR INSIDE HANDLE BEZEL LH


    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Remove the 6 screws and rear door inside handle bezel LH.



14. REMOVE REAR NO. 3 SPEAKER ASSEMBLY (for 14 Speakers)


    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Disconnect the connector.

  1. Detach the clamp.

  1. Remove the 2 screws and speaker.

    NOTICE:
    Do not touch the cone part of the speaker.


15. REMOVE REAR SPEAKER SET (w/ Rear Speaker)


    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Disconnect the speaker connector.

  1. Remove the 3 screws.

  1. Detach the claw and remove the speaker.

    NOTICE:
    Do not touch the cone part of the speaker.


16. REMOVE REAR DOOR SERVICE HOLE COVER LH


    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Using a clip remover, detach the 7clamps.

  1. Remove the bolt and disconnect the 3connectors.

  1. Remove the rear door service hole cover LH.

    HINT:
    Remove the remaining tape on the door.


17. REMOVE REAR DOOR PANEL PROTECTOR LH


    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Detach the claw and remove the rear door panel protector LH.



18. REMOVE REAR DOOR GLASS RUN LH


    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Remove the rear door glass run LH from the window frame.



19. REMOVE REAR DOOR REAR LOWER WINDOW FRAME SUB-ASSEMBLY LH


    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Remove the 2 bolts.

  1. Remove the screw and rear door rear lower window frame sub-assembly LH.



20. REMOVE REAR DOOR QUARTER WINDOW GLASS LH


    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Remove the rear door quarter window glass LH and rear door quarter window weatherstrip LH as a unit as shown in the illustration.



21. REMOVE REAR DOOR QUARTER WINDOW WEATHERSTRIP LH

  1. Remove the rear door quarter window weatherstrip LH.



22. REMOVE REAR DOOR GLASS SUB-ASSEMBLY LH


    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Remove the rear door glass sub-assembly LH from the rear door window regulator sub-assembly LH as shown in the illustration.

    NOTICE:
    Do not damage the door glass.


23. REMOVE REAR DOOR GLASS CHANNEL SUB-ASSEMBLY LH (for Tempered Glass)


    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Using a screwdriver, remove the rear door glass channel sub-assembly LH.

    NOTICE:
    Be careful not to damage the door glass.
    HINT:
    Tape the screwdriver tip before use.
    Text in Illustration
    Land Cruiser. Urj200, 202 Grj200 Vdj200
    		Protective Tape


24. REMOVE REAR DOOR GLASS CHANNEL FILLER (for Tempered Glass)

  1. Remove the rear door glass channel filler.



25. REMOVE REAR DOOR FRAME GARNISH LH


    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Detach the clip and remove the rear door frame garnish LH.

    HINT:
    This clip needs to be replaced with a new one because the clip will break when removing the rear door frame garnish LH.


26. REMOVE REAR DOOR NO. 2 FRAME GARNISH LH


    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Detach the clip and remove the rear door No. 2 frame garnish LH.

    HINT:
    This clip needs to be replaced with a new one because the clip will break when removing the rear No. 2 door frame garnish LH.


27. REMOVE REAR DOOR WINDOW REGULATOR SUB-ASSEMBLY LH


    Land Cruiser. Urj200, 202 Grj200 Vdj200.Door Hatch.Tail Gate Closer System.Rear Door Disassembly

  1. Loosen the temporary bolt.

    NOTICE:
    Do not remove the temporary bolt. If the temporary bolt is removed, the rear door window regulator sub-assembly LH may fall and cause damage.
    Text in Illustration
    *a
    		Temporary Bolt

  1. Remove the 3 bolts and rear door window regulator sub-assembly LH.

    NOTICE:
    Be careful when removing the bolts as the motor may fall and become damaged.

  1. Remove the temporary bolt from the rear door window regulator sub-assembly LH.



28. REMOVE REAR POWER WINDOW REGULATOR MOTOR ASSEMBLY LH


    Land Cruiser. Urj200, 202 Grj200 Vdj200.Door Hatch.Tail Gate Closer System.Rear Door Disassembly

  1. Using a T25 "TORX" driver, remove the 3 screws and motor.

    NOTICE:
    Be careful when removing the screws as the motor may fall and become damaged.
    Text in Illustration
    *a
    		for Models with Jam Protection Function on 4 Windows
    *b
    		for Models with Jam Protection Function on Driver Door Window Only


29. REMOVE REAR DOOR BELT MOULDING ASSEMBLY LH


Land Cruiser. Urj200, 202 Grj200 Vdj200.Door Hatch.Tail Gate Closer System.Rear Door Disassembly

  1. Put protective tape around the belt moulding.



    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Detach the claw and remove the belt moulding.



30. REMOVE REAR DOOR FRONT WINDOW FRAME MOULDING LH


Land Cruiser. Urj200, 202 Grj200 Vdj200.Door Hatch.Tail Gate Closer System.Rear Door Disassembly

  1. Put protective tape around the window frame moulding.

  1. Detach the clip and remove the double-sided tape to remove the window frame moulding.



31. REMOVE REAR DOOR LOCK CHILD PROTECTION COVER LH


32. REMOVE REAR DOOR LOCK ASSEMBLY LH


    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Using a T30 ''TORX'' socket, remove the 3 screws and door lock.

    NOTICE:
    Be careful when removing the screws as the door lock may fall and become damaged.


33. REMOVE REAR DOOR LOCK REMOTE CONTROL CABLE ASSEMBLY LH


    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Using a screwdriver, detach the claw.

    HINT:
    Tape the screwdriver tip before use.
    Text in Illustration
    Land Cruiser. Urj200, 202 Grj200 Vdj200
    		Protective Tape


    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Remove the rear door lock remote control cable assembly LH.



34. REMOVE REAR DOOR INSIDE LOCKING CABLE ASSEMBLY LH


    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Using a screwdriver, detach the 3 claws.

    HINT:
    Tape the screwdriver tip before use.
    Text in Illustration
    Land Cruiser. Urj200, 202 Grj200 Vdj200
    		Protective Tape


    Land Cruiser. Urj200, 202 Grj200 Vdj200.Door Hatch.Tail Gate Closer System.Rear Door Disassembly

  1. Remove the rear door inside locking cable assembly LH.

    Text in Illustration
    *A
    		w/o Double Lock
    *B
    		w/ Double Lock


35. REMOVE REAR DOOR OUTSIDE HANDLE COVER LH


    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Using a T30 ''TORX'' socket, loosen the screw.



    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Detach the claw and remove the rear door outside handle cover LH.



36. REMOVE REAR DOOR OUTSIDE HANDLE ASSEMBLY LH


  1. w/ Entry and Start System:



      Land Cruiser. Urj200, 202 Grj200 Vdj200

    1. Using a thin-bladed screwdriver, detach the 2 claws.

      HINT:
      Tape the thin-bladed screwdriver tip before use.
      Text in Illustration
      Land Cruiser. Urj200, 202 Grj200 Vdj200
      		Protective Tape


    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Detach the 2 claw and disconnect the holder.



    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Remove the rear door outside handle assembly LH by sliding and pulling it in the direction indicated by the arrow in the illustration.



37. REMOVE REAR DOOR NO. 1 OUTSIDE HANDLE PAD LH


    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Detach the 3 claws and remove the rear door No. 1 outside handle pad LH.



38. REMOVE REAR DOOR NO. 2 OUTSIDE HANDLE PAD LH


    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Detach the 2 claws and remove the rear door NO. 2 outside handle pad LH.



39. REMOVE REAR DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY LH


    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. w/ Entry and Start System:

    1. Detach the clamp.

  1. Using a T30 ''TORX'' socket, loosen the "TORX" screw.



    Land Cruiser. Urj200, 202 Grj200 Vdj200.Door Hatch.Tail Gate Closer System.Rear Door Disassembly

  1. Detach the nut and 2 guides and remove the rear door outside handle frame sub-assembly LH.

    Text in Illustration
    *a
    		Nut
    *b
    		Guide

  1. Slide the rear door outside handle frame sub-assembly LH and No. 4 electrical key wire harness to remove them.

    HINT:
    Remove the rear door outside handle frame sub-assembly LH through the service hole.

  1. Remove the lock open rod from the rear door outside handle frame sub-assembly LH.



40. REMOVE NO. 4 ELECTRICAL KEY WIRE HARNESS (w/ Entry and Start System)


    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Detach the 2 clamps, and remove the No. 4 electrical key wire harness from the rear door outside handle frame sub-assembly LH.



41. REMOVE REAR DOOR CHECK ASSEMBLY LH


    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Remove the bolt, 2 nuts and rear door check assembly LH.

    NOTICE:
    Be careful when removing the bolt and nuts as the rear door check assembly LH may fall and become damaged.
    HINT:
    Remove the rear door check assembly LH through the service hole.


42. REMOVE REAR DOOR WEATHERSTRIP LH


  1. Detach the 21 clips and remove the rear door weatherstrip LH.


    Land Cruiser. Urj200, 202 Grj200 Vdj200.Door Hatch.Tail Gate Closer System.Rear Door Disassembly


    Text in Illustration
    *A
    		w/ Spot Cover
    		*B
    		w/o Spot Cover
    *1
    		Double-sided Tape
    		-
    		-