Front Console Box (W/ Cool Box) Reassembly

Vehicle Interior. Land Cruiser. Urj200, 202 Grj200 Vdj200
Interior Panels Trim. Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. INSTALL NO. 2 COOLER EVAPORATOR SUB-ASSEMBLY

  2. INSTALL NO. 1 COOLER BLOWER MOTOR SUB-ASSEMBLY

  3. INSTALL NO. 3 COOLER THERMISTOR

  4. INSTALL UPPER COOLING UNIT CASE

  5. INSTALL LOWER COOLING UNIT CASE SUB-ASSEMBLY

  6. INSTALL LIQUID HOSE

  7. INSTALL COOLING UNIT CASE SUB-ASSEMBLY

  8. INSTALL COOLING BOX BASE

  9. INSTALL COOLING BOX BRACKET

  10. INSTALL NO. 2 COOLING BOX BRACKET

  11. INSTALL COOLER CONTROL SWITCH SUB-ASSEMBLY

  12. INSTALL AIR CONDITIONING AMPLIFIER ASSEMBLY

  13. INSTALL COOLING BOX ASSEMBLY

  14. INSTALL CONSOLE COMPARTMENT DOOR LOCK

  15. INSTALL CONSOLE COMPARTMENT DOOR HINGE SUB-ASSEMBLY

  16. INSTALL CONSOLE COMPARTMENT DOOR LOCK SUB-ASSEMBLY

  17. INSTALL CONSOLE COMPARTMENT DOOR SUB-ASSEMBLY

  18. INSTALL REAR CONSOLE BOX MOUNTING BRACKET

  19. INSTALL INSTRUMENT PANEL HOLE COVER

  20. INSTALL REAR COOLER SWITCH HOLE COVER (w/o Rear Cooler)

  21. INSTALL AIR CONDITIONING CONTROL ASSEMBLY (w/ Rear Cooler)

  22. INSTALL NO. 2 AIR CONDITIONING CONTROL ASSEMBLY (w/ Rear Air Conditioning System)

Front Console Box (W/ Cool Box) -- Reassembly


HINT:
  1. Use the same procedures for LHD and RHD vehicles.
  2. The procedures listed below are for LHD vehicles.


1. INSTALL NO. 2 COOLER EVAPORATOR SUB-ASSEMBLY


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Install the evaporator.



2. INSTALL NO. 1 COOLER BLOWER MOTOR SUB-ASSEMBLY


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Attach the 4 claws to install the blower motor.

  1. Install the 2 screws.



3. INSTALL NO. 3 COOLER THERMISTOR


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Install the thermistor.



    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Install a new cool box insulator, as shown in the illustration.



4. INSTALL UPPER COOLING UNIT CASE


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Attach the 2 hooks and close the case, as shown in the illustration.



    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Install the cooling unit case.



5. INSTALL LOWER COOLING UNIT CASE SUB-ASSEMBLY


Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Install the lower cooling unit case with the 4 holding springs.

  1. Connect the 3 connectors.

  1. Install the screw.



6. INSTALL LIQUID HOSE


Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Sufficiently apply compressor oil to a new O-ring and the fitting surface of the cooler evaporator.

    Compressor oil:
    ND-OIL 8 or equivalent
  1. Install the O-ring on the liquid hose.

  1. Install the liquid hose to the evaporator with the bolt.

    Torque:
    5.4 N*m{55 kgf*cm, 48 in.*lbf}


7. INSTALL COOLING UNIT CASE SUB-ASSEMBLY


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Install the air duct to the case with the 2 screws.



8. INSTALL COOLING BOX BASE


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Install the cooling box base with the 10 screws.



9. INSTALL COOLING BOX BRACKET


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Install the bracket with the 2 screws.



    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Install the mounting bracket with the 2 screws.



10. INSTALL NO. 2 COOLING BOX BRACKET


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Install the bracket with the 2 screws.



    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Install the mounting bracket with the 2 screws.



11. INSTALL COOLER CONTROL SWITCH SUB-ASSEMBLY


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Connect the connector.

  1. Attach the 2 claws to install the switch.



12. INSTALL AIR CONDITIONING AMPLIFIER ASSEMBLY


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Install the amplifier with the screw.

  1. Connect the connector.



13. INSTALL COOLING BOX ASSEMBLY


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Attach the 10 claws to install the cooling box.

  1. Install the 4 screws.



14. INSTALL CONSOLE COMPARTMENT DOOR LOCK


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Install the door lock with the 2 screws.



15. INSTALL CONSOLE COMPARTMENT DOOR HINGE SUB-ASSEMBLY


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Install the door hinge with the 4 screws.



    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Attach the 12 claws to install the inner door.



16. INSTALL CONSOLE COMPARTMENT DOOR LOCK SUB-ASSEMBLY


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Install the door lock. Then install the lower box with the 12 screws.



17. INSTALL CONSOLE COMPARTMENT DOOR SUB-ASSEMBLY


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Install the door with the 6 screws.



18. INSTALL REAR CONSOLE BOX MOUNTING BRACKET


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Install the bracket with the 4 bolts.

    Torque:
    8.5 N*m{87 kgf*cm, 75 in.*lbf}


19. INSTALL INSTRUMENT PANEL HOLE COVER


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Attach the 7 claws to install the hole cover.

  1. Install the 2 screws.



20. INSTALL REAR COOLER SWITCH HOLE COVER (w/o Rear Cooler)


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Attach the 5 claws.

  1. Install the hole cover with the 4 screws.



21. INSTALL AIR CONDITIONING CONTROL ASSEMBLY (w/ Rear Cooler)


Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Attach the 5 claws to install the air conditioning control.

  1. Install the 4 screws.



22. INSTALL NO. 2 AIR CONDITIONING CONTROL ASSEMBLY (w/ Rear Air Conditioning System)


Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Attach the 5 claws to install the air conditioning control.

  1. Install the 4 screws.